Transmission system

Transmission system

Home / Products / DONGFENG DFAC / Transmission system / Clutch Booster Assembly OE 1608080-1980 for DFAC Dongfeng Captain Light Trucks
Main view integrated clutch booster assembly OE 1608080-1980 for DFAC Dongfeng Captain light truck clutch system
Precision honed aluminum master cylinder inner cavity and wear-resistant rubber seal ring anti-hydraulic-leakage detail clutch booster OE 1608080 Dongfeng Captain
Thick integral stamped steel booster tank anti-rust black baking paint full sealing structural close-up integrated clutch booster assembly 1608080
Standard threaded air outlet with blue plastic dust-proof cap sealing protection detail integrated pneumatic clutch booster OE 1608080-1980
Main view integrated clutch booster assembly OE 1608080-1980 for DFAC Dongfeng Captain light truck clutch system
Precision honed aluminum master cylinder inner cavity and wear-resistant rubber seal ring anti-hydraulic-leakage detail clutch booster OE 1608080 Dongfeng Captain
Thick integral stamped steel booster tank anti-rust black baking paint full sealing structural close-up integrated clutch booster assembly 1608080
Standard threaded air outlet with blue plastic dust-proof cap sealing protection detail integrated pneumatic clutch booster OE 1608080-1980

Clutch Booster Assembly OE 1608080-1980 for DFAC Dongfeng Captain Light Trucks

This genuine clutch booster assembly with OE number 1608080-1980 is factory original pneumatic power assist component exclusively matched for DFAC Dongfeng Captain light commercial trucks, integrating air booster tank and clutch master cylinder into one unit to utilize compressed air to amplify pedal force and realize light clutch separation during shifting. The main cylinder adopts high-strength die-cast aluminum alloy with precision honed inner cavity, matched with wear-resistant rubber piston seal rings to prevent hydraulic oil leakage. The booster tank is made of thick steel plate with anti-rust black paint, full internal sealing to avoid air pressure loss. Corrugated rubber dust boot protects the push rod from dust and mud erosion, and standard multi-hole mounting flange fully fits Dongfeng Captain clutch housing installation position for direct bolt-on replacement. This clutch booster strictly passes DFAC OEM air pressure cycle test, hydraulic sealing leakage test and millions of reciprocating push rod fatigue test. Authorized third-party chassis component inspection verifies air port layout, push rod stroke and mounting hole spacing fully consistent with factory original assemblies, widely used as replacement spare parts for heavy clutch pedal, oil leakage or weak assist boosters on Dongfeng Captain delivery fleets.


Product Attributes

Attribute ItemDetailed Parameter
Main OE Part Number1608080-1980
Compatible VehicleDFAC Dongfeng Captain Light-Duty Trucks
Official NameIntegrated Pneumatic Clutch Booster & Master Cylinder Assembly
Booster Tank MaterialThick cold rolled steel, black anti-corrosion baking paint
Master Cylinder MaterialHigh precision die-cast aluminum alloy
Sealing PartsWear-resistant nitrile rubber piston seals, full air tank sealing gaskets
Auxiliary StructureCorrugated rubber dust boot, adjustable metal push rod, standard blue dust-proof air port caps
Working PrincipleCompressed air pneumatic power assist reduces clutch pedal operating force
Mounting ModeFlange bolt fixed on clutch housing, air pipes connected to each air port
Test StandardAlternating air pressure cycle durability test, hydraulic oil sealing anti-leakage test, reciprocating push rod fatigue test
Core AdvantagesOne-piece integrated design simplifies installation, thick tank stable air pressure, aluminum cylinder anti-leakage, OEM 1:1 interchangeable dimension



PRODUCT DESCRIPTION

Adjustable metal push rod and corrugated rubber dust boot full structural detail clutch booster OE 1608080-1980
01

Integrated Booster & Master Cylinder, Thick Sealed Air Tank, Precision Aluminum Master Cylinder

This OE 1608080 clutch booster combines air booster tank and clutch master cylinder into an integrated unit, eliminating separate purchase and assembly of split master cylinder and booster, cutting maintenance time greatly. The booster tank is formed by thick steel plate integral stamping with full-circle rubber sealing structure, which maintains stable internal air pressure without pressure loss during long-hour continuous shifting. The aluminum master cylinder inner wall undergoes precision honing treatment, matched with high wear-resistant rubber sealing rings to effectively prevent hydraulic oil seepage and internal pressure drop. The adjustable metal push rod with corrugated rubber dust boot blocks road dust and muddy water, protecting the internal transmission structure from abrasion. Standard threaded air ports with blue dust caps completely copy Dongfeng Captain original chassis air pipeline layout, supporting plug-and-play whole-unit replacement without pipe cutting or adapter modification.


Side close view of die-cast aluminum master cylinder and standard blue capped air ports clutch booster OE 1608080-1980 DFAC OEM servo unit for Dongfeng Captain truck
02

Split Parts Cumbersome Assembly, Thin Tank Easy Air Leakage, Rough Cylinder Inner Wall Oil Seepage

Light truck transmission maintenance technicians often face poor driving experience caused by inferior aftermarket clutch boosters: split booster and master cylinder require repeated alignment assembly, consuming lots of repair time; thin thin-wall steel booster tanks deform easily under air pressure, leading to air leakage and heavy clutch pedal; unprocessed rough master cylinder inner wall wears sealing rings quickly, causing hydraulic oil leakage and insufficient clutch separation force. This genuine DFAC OEM integrated clutch booster completely eliminates these defects: one-piece integrated unit simplifies installation; thick steel tank stable air pressure; precision honed cylinder reduces seal wear, cutting clutch system overhaul frequency and driver fatigue for Dongfeng Captain fleets.


Top close view of multi-bolt air valve assembly and ventilation hole structure clutch booster assembly OE 1608080-1980 Dongfeng Captain light truck chassis
03

DFAC OEM Captain Clutch Standard, Multi-Round Pressure, Sealing & Fatigue Lab Testing

As a core power assist spare part of DFAC Dongfeng Captain light truck clutch system, this integrated clutch booster fully complies with Dongfeng commercial vehicle official light-duty clutch booster production quality standards. Each finished booster completes three mandatory professional durability laboratory tests: thousands of times alternating air pressure cycle test, long-term hydraulic oil sealing anti-leakage soaking test, millions of times reciprocating push rod fatigue cycle test, maintaining stable power assist performance under long-distance delivery, mountain climbing and dusty construction site transportation environments. Anti-counterfeit label and printed OE part number are attached on the outer packaging carton for genuine product traceability, all air port positions, push rod travel and flange mounting hole spacing strictly follow original vehicle factory engineering drawings, zero assembly mismatch after replacement for all Dongfeng Captain models.


Symmetrical mounting flange multi-bolt hole spacing specification matching Dongfeng Captain clutch housing clutch booster 1608080 light truck
04

In-Stock Genuine OEM Clutch Boosters & Fast Low-Downtime Clutch Repair Wholesale Supply

We are authorized Dongfeng wholesale supplier of genuine DFAC OEM clutch system spare parts for Dongfeng Captain light trucks, maintaining permanent sufficient stock of OE 1608080-1980 integrated clutch booster assemblies. Each clutch booster whole unit is wrapped with thick shockproof bubble film and hard carton packaging to prevent aluminum master cylinder collision deformation and push rod bending during cross-border sea and land logistics transit. Its pre-adjusted push rod and standard flange mounting holes allow professional light truck maintenance technicians to finish full booster replacement within 20 minutes without matching separate master cylinders or custom air pipe adapters, drastically cutting vehicle downtime for delivery fleets and light truck heavy clutch pedal fault repair garages. We provide a 12-month air tightness and oil leakage free quality warranty plus free remote clutch housing mounting matching installation guidance for all worldwide bulk wholesale buyers.


TECHNICAL SUPPORT

1. Accessories selection consultation

- Provide ** intelligent selection tools ** (such as parts matching query system), input the vehicle model VIN code or engine model to match the corresponding parts number, reducing the selection error rate.


The technical team is available online 7×12 hours to answer technical questions about accessories (such as material compatibility and installation processes).


2. Customized development support

We offer specialized R&D services for special market demands (such as heat dissipation accessories for high-temperature regions in the Middle East and dedicated suspension components for road conditions in Africa), and complete sample delivery within six weeks.


3. Training and Technical materials

Provide remote/on-site training for the customer's after-sales team (such as diagnosis of electrical control accessories and DPF regeneration operation), along with multilingual versions of the "Accessories Installation Manual" and "Troubleshooting Guide".


4. Quality Traceability and Improvement

Through the QR code traceability system (one product, one code), track the production batch of accessories and the source of raw materials, respond quickly to quality complaints and initiate improvement processes.

AFTER-SALES AND LOGISTICS SUPPORT

After-sales service

After-sales service

Quality Assurance Policy


-The warranty period for original factory parts is 12 months (counting from the date of signature for receipt), covering material defects, process issues, and man-made damage.


- Provide "Localized Express repair Service" : Cooperate with third-party repair networks in markets such as Southeast Asia and the Middle East, and deliver emergency parts to designated repair points within 4 hours.


Return and Exchange Process


-The customer is required to submit the test report (such as a third-party appraisal) within the warranty period. After confirmation by Dongfeng, a reissue or refund will be arranged within 5 working days.

Logistics support

Logistics support

Warehouse Layout


-Five major regional accessory centers have been established globally (Southeast Asia, the Middle East, Africa, South America, and Europe) to achieve "next-day delivery" for mainstream accessories (covering customers within the regions).


Emergency Logistics Plan


-Emergency parts can be directly delivered within 48 hours via the "Dongfeng Exclusive Aviation Special Line" (such as engine ECU, brake valves and other key components).


Packaging Optimization

-Use shockproof and moisture-proof packaging (such as honeycomb cartons + pearl cotton), and reinforce fragile parts (such as glass, sensors), keeping the damage rate within 0.5%.