New Energy Power parts Power battery bracket cover 2120216-TE8A0

The cover provides comprehensive protection for the battery bracket: its outer surface resists impact from road debris (e.g., stones, gravel) with a compressive strength of ≥80 MPa, preventing dents or scratches on the bracket. It also acts as a barrier against dust, water splashes, and road salt—meeting IP65 waterproof and dustproof standards via a rubber gasket (thickness: 2-3mm) embedded in the cover’s edge. This prevents corrosion of the bracket’s metal surface (typically aluminum alloy or steel) and avoids debris accumulation in the bracket’s mounting slots, ensuring smooth disassembly during battery maintenance

Made of glass fiber-reinforced PP composite material (GF content: 25-30%), the cover balances rigidity and impact resistance—impact strength ≥15 kJ/m², avoiding cracking from accidental collisions. The surface is treated with anti-UV coating, maintaining color stability (no fading) and structural integrity even after 3,000+ hours of sunlight exposure. It operates reliably in extreme temperatures (-40°C to 85°C), with no brittleness in low temperatures or softening in high heat. The material is also flame-retardant (UL94 V-0 rating), inhibiting fire spread in case of battery system emergencies—critical for NEV safety

The cover adopts a bolt-fixed + snap-fit dual-installation design: 4-6 M6 stainless steel bolts (matching the bracket’s original threads) secure the cover’s main body, while 2-4 plastic snap clips (tensile strength ≥50 N) at the edges enhance stability and prevent vibration-induced noise. Installation is completed in 10-15 minutes with a standard wrench—no specialized tools needed. The bolt holes are reinforced with metal inserts (brass material) to prevent thread stripping during repeated disassembly (supports ≥30 assembly cycles), facilitating long-term battery maintenance

The cover features a segmented structure (1-2 removable panels) that allows access to the bracket’s key components (e.g., mounting bolts, grounding points) without removing the entire cover—saving 50% of maintenance time. Each panel is marked with clear "OPEN/CLOSE" direction labels and equipped with a small handle for easy removal. Additionally, the cover’s surface reserves slots for routing battery cooling hoses or wiring harnesses, avoiding hose kinking or harness abrasion. The edges are rounded (radius: ≥2mm) to prevent scratches on maintenance personnel’s hands, enhancing operational safety