New Energy Power parts High voltage DC charging socket with cable assembly 2105010-KT2A0

The assembly supports ultra-fast DC charging with a rated current of 200-400A and a maximum power output of 200-300kW, capable of charging a NEV battery from 20% to 80% in 30-45 minutes (depending on battery capacity). The cable uses high-conductivity tinned copper conductors (cross-sectional area: 50-95mm²) with low resistance (≤0.0008Ω/m at 20°C), minimizing charging heat loss (temperature rise ≤30K under full load). The socket’s contact pins (nickel-plated copper) feature a multi-point contact design, ensuring stable current transmission even during long charging cycles

Tailored for HV scenarios, the assembly integrates comprehensive safety features: HV interlock (HVIL) that cuts off power if the socket is disconnected during charging, over-voltage protection (triggers at ≥850V DC), over-current protection (limits to 450A peak), and insulation monitoring (insulation resistance ≥1000MΩ at 1000V DC). The socket housing meets IP67/IP6K9K waterproof/dustproof standards—sealed with silicone gaskets and protected by a dust cap with a locking mechanism, preventing water ingress even in heavy rain or car washes. It also has a built-in temperature sensor that pauses charging if overheating (≥85°C) occurs, avoiding fire risks

The socket housing is made of high-temperature-resistant PBT+GF30 plastic (heat resistance up to 150°C) with impact resistance ≥20kJ/m², resisting deformation from external collisions. The cable jacket uses oil-resistant and flame-retardant TPU material (UL94 V-0 rating) that withstands extreme temperatures (-40°C to 125°C) and resists corrosion from road salt, fuel, and cleaning agents. The cable’s bend radius is ≥10× its outer diameter (≥50mm), ensuring flexibility for repeated plugging/unplugging without insulation damage. The socket’s contact pins support ≥10,000 mating cycles, maintaining performance over the vehicle’s lifespan

The assembly adopts a vehicle-specific flange mounting design—the socket’s flange aligns with the NEV body’s pre-drilled holes (4 M6 threads), enabling secure fixation with no additional modification. The cable comes with pre-installed mounting clips (nylon material) that attach to the chassis, avoiding friction with metal components. The socket features a clear LED indicator (green for ready, red for error, blue for charging) for intuitive status feedback, and the dust cap has a soft rubber grip for easy opening. Installation can be completed in 30-40 minutes with basic tools, and the cable is pre-marked with "Positive/Negative" labels to prevent wiring errors