New Energy Power parts

New Energy Power parts

Home / Products / POWERTRAIN / New Energy Power parts / New Energy Power parts Expansion tank assembly 1311010-KT1D0

New Energy Power parts Expansion tank assembly 1311010-KT1D0

The expansion tank assembly 1311010-KT1D0 is a critical component for new energy power system cooling, featuring a 2.5L effective fluid capacity to accommodate coolant expansion during system operation. Its integrated pressure relief valve is precisely calibrated to maintain a working pressure range of 1.2-1.5 bar, preventing coolant boiling even under high-temperature conditions (up to 125°C) caused by new energy vehicle motor and battery heat generation. The tank’s internal baffle design minimizes coolant sloshing during vehicle acceleration or deceleration, ensuring consistent fluid supply to the cooling circuit. Additionally, a built-in fluid level sensor provides real-time data to the vehicle’s ECU, alerting drivers to low coolant levels and avoiding potential overheating damage to power components

Product Attributes

Warranty: 1 YEARS ,Part name: Expansion tank assembly 1311010-KT1D0

PRODUCT DESCRIPTION

01

High-Quality Material & Corrosion Resistance: Durable for Long-Term Use

Crafted from food-grade, high-temperature resistant polyethylene (PE-HD) material, the expansion tank assembly exhibits excellent mechanical strength and impact resistance—withstanding temperatures from -40°C to 130°C without deformation. The inner surface of the tank is treated with a special anti-corrosion coating that resists chemical reactions with ethylene glycol-based coolants (commonly used in new energy vehicles), preventing rust, scale buildup, and material degradation. After 1,000-hour immersion testing in coolant, the tank shows no signs of cracking, leaking, or material discoloration, ensuring a service life of over 8 years under normal operating conditions. The tank’s lid is made of reinforced polypropylene (PP) with a nitrile rubber seal, providing a tight, leak-proof fit to maintain system pressure

02

Vehicle Compatibility & Easy Installation: Tailored for New Energy Platforms

This expansion tank assembly is specifically designed to fit new energy vehicle models, including pure electric and plug-in hybrid vehicles. It matches the original equipment (OE) dimensions of the 1311010-KT1D0 part number, with a mounting bracket spacing of 120mm and inlet/outlet port diameters of 25mm and 20mm respectively—ensuring seamless integration with existing cooling system pipelines. The assembly comes with pre-drilled mounting holes and all necessary hardware (nuts, bolts, and washers), allowing for direct replacement without modifications to the vehicle’s chassis or cooling system. It is compatible with major new energy vehicle brands and their specific cooling system configurations, reducing installation time by up to 30% compared to non-OE alternatives

03

Safety Protection & Leak-Proof Design: Safeguarding New Energy Power Systems

The 1311010-KT1D0 expansion tank assembly incorporates multiple safety features to protect new energy power systems. Its pressure relief valve has a dual-stage design: the first stage releases excess pressure at 1.5 bar to prevent system overpressure, while the second stage acts as a backup at 1.8 bar to avoid catastrophic failure. The tank’s thickened sidewalls (5mm thickness) and rounded corner structure enhance impact resistance, reducing the risk of damage in case of minor collisions. A leak-proof check valve is installed at the outlet port, preventing coolant backflow and ensuring unidirectional fluid flow to the cooling circuit. Additionally, the tank’s transparent upper section allows for easy visual inspection of coolant level and quality, enabling early detection of contamination or fluid loss

04

Environmental Compliance & Quality Assurance: Meeting Global Standards

The expansion tank assembly fully complies with international environmental and quality standards for new energy vehicle parts. It is RoHS-compliant, free of hazardous substances such as lead, cadmium, and hexavalent chromium, making it suitable for global markets including the EU, North America, and Asia. The assembly meets ISO 14001 environmental management standards and undergoes rigorous quality testing, including pressure cycle testing (10,000 cycles of pressure variation between 0.5-1.5 bar), vibration testing (10-2000 Hz, 10g acceleration), and temperature cycle testing (-40°C to 130°C, 500 cycles). Each unit is inspected for dimensional accuracy using 3D scanning technology, ensuring consistent fit and performance. The manufacturing process is certified under IATF 16949, with full traceability from raw material sourcing to final assembly, providing new energy vehicle manufacturers with reliable, high-quality components

TECHNICAL SUPPORT

1. Accessories selection consultation

- Provide ** intelligent selection tools ** (such as parts matching query system), input the vehicle model VIN code or engine model to match the corresponding parts number, reducing the selection error rate.


The technical team is available online 7×12 hours to answer technical questions about accessories (such as material compatibility and installation processes).


2. Customized development support

We offer specialized R&D services for special market demands (such as heat dissipation accessories for high-temperature regions in the Middle East and dedicated suspension components for road conditions in Africa), and complete sample delivery within six weeks.


3. Training and Technical materials

Provide remote/on-site training for the customer's after-sales team (such as diagnosis of electrical control accessories and DPF regeneration operation), along with multilingual versions of the "Accessories Installation Manual" and "Troubleshooting Guide".


4. Quality Traceability and Improvement

Through the QR code traceability system (one product, one code), track the production batch of accessories and the source of raw materials, respond quickly to quality complaints and initiate improvement processes.

AFTER-SALES AND LOGISTICS SUPPORT

After-sales service

After-sales service

Quality Assurance Policy


-The warranty period for original factory parts is 12 months (counting from the date of signature for receipt), covering material defects, process issues, and man-made damage.


- Provide "Localized Express repair Service" : Cooperate with third-party repair networks in markets such as Southeast Asia and the Middle East, and deliver emergency parts to designated repair points within 4 hours.


Return and Exchange Process


-The customer is required to submit the test report (such as a third-party appraisal) within the warranty period. After confirmation by Dongfeng, a reissue or refund will be arranged within 5 working days.

Logistics support

Logistics support

Warehouse Layout


-Five major regional accessory centers have been established globally (Southeast Asia, the Middle East, Africa, South America, and Europe) to achieve "next-day delivery" for mainstream accessories (covering customers within the regions).


Emergency Logistics Plan


-Emergency parts can be directly delivered within 48 hours via the "Dongfeng Exclusive Aviation Special Line" (such as engine ECU, brake valves and other key components).


Packaging Optimization

-Use shockproof and moisture-proof packaging (such as honeycomb cartons + pearl cotton), and reinforce fragile parts (such as glass, sensors), keeping the damage rate within 0.5%.