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New Energy Power engine parts PTC heater 8101210-C3300 in stocked

The PTC Heater (Part No.: 8101210-C3300) is exclusively engineered to match the original specifications of New Energy Power engine-equipped trucks (e.g., electric, hybrid commercial vehicles), ensuring seamless integration with the vehicle’s HVAC system and power management module. Its overall dimensions (280mm×160mm×100mm), mounting hole configuration (4 M6 threaded holes with 180mm spacing), and electrical interface (IP67-rated 48V/600V high-voltage connector) align precisely with factory HVAC assemblies and battery management systems (BMS). The heater’s airflow interface (120mm×80mm) matches the vehicle’s air duct specifications, avoiding airflow resistance or leakage. As an OE-matching part, it requires no modifications to the vehicle’s electrical or heating systems, directly replacing the original PTC heater while maintaining factory-level energy efficiency and heating performance

Product Attributes

Warranty: 1 YEARS ,Part name: PTC heater 8101210-C3300

PRODUCT DESCRIPTION

01

Rapid Heating & Energy Efficiency: Optimizing Cabin & Battery Warmth​

Built to provide fast, efficient heating for new energy trucks—critical for cold-weather operation—the PTC heater features advanced positive temperature coefficient (PTC) ceramic heating elements. With a rated power of 5kW (adjustable 1-5kW), it rapidly raises the cabin temperature from -20℃ to 20℃ in 8 minutes, 30% faster than traditional resistance heaters. The PTC ceramic chips (12 pieces, 416W each) offer self-regulating temperature control (operating range: 60-120℃), automatically reducing power consumption when the target temperature is reached—saving up to 15% of battery energy compared to non-regulated heaters. It also supports battery pre-heating functionality, maintaining the power battery’s optimal operating temperature (15-25℃) to prevent capacity loss in low temperatures, extending driving range by 8-12% in winter conditions

02

Multi-Layer Safety Protection: Ensuring Reliable Operation​

Designed with comprehensive safety features to mitigate risks in high-voltage new energy systems, the PTC heater integrates multiple protection mechanisms. It is equipped with over-temperature protection (thermal fuse triggering at 130℃), over-voltage protection (110% of rated voltage cutoff), and short-circuit protection (instantaneous current limiting to ≤120A). The heating core is encapsulated in a flame-retardant PA66 shell (UL94 V-0 rating), preventing fire hazards from overheating. The high-voltage connector features a double-locking mechanism and insulation resistance ≥100MΩ, eliminating electric leakage risks. Additionally, a built-in water-proof design (IP67 rating) protects internal components from moisture intrusion, ensuring safe operation in rainy or snowy environments. These safety features comply with ISO 6469-3 electric vehicle safety standards, providing peace of mind for drivers and fleet operators

03

High-Temperature Resistance & Durability: Long-Term Reliability​

Engineered to withstand the harsh operating conditions of new energy truck HVAC systems, the PTC heater delivers exceptional durability and stability. The PTC ceramic elements are resistant to thermal shock (from -40℃ to 120℃, 1000 cycles) without performance degradation, ensuring consistent heating in extreme temperature fluctuations. The heater’s aluminum alloy heat sink (thermal conductivity ≥200 W/(m·K)) efficiently dissipates heat, preventing localized overheating and extending component life. The shell and internal wiring are resistant to automotive-grade chemicals (coolant, lubricants) and UV radiation, avoiding aging or corrosion. In accelerated life tests, the heater maintains 95% of its heating efficiency after 5000 hours of continuous operation—equivalent to 8 years of daily use—ensuring long-term reliability for commercial applications

04

Plug-and-Play Installation & Low Maintenance​

Designed for hassle-free installation and minimal upkeep, the PTC heater features a user-friendly design tailored to new energy truck maintenance needs. The compact, lightweight structure (3.2kg) simplifies handling and mounting in the limited engine bay space. The package includes 4 stainless steel M6×20 bolts and a high-voltage wiring harness adapter (compatible with the vehicle’s original connector), enabling plug-and-play electrical connection. Installation steps are straightforward: secure the heater to the HVAC duct mounting points, torque bolts to 8-10N·m, and connect the high-voltage and signal connectors. No specialized tools or high-voltage certification is required for basic installation (professional electrical inspection recommended post-installation). The heater’s self-regulating design and sealed structure reduce maintenance needs—no filter replacement or periodic calibration required—minimizing truck downtime and operational costs

TECHNICAL SUPPORT

1. Accessories selection consultation

- Provide ** intelligent selection tools ** (such as parts matching query system), input the vehicle model VIN code or engine model to match the corresponding parts number, reducing the selection error rate.


The technical team is available online 7×12 hours to answer technical questions about accessories (such as material compatibility and installation processes).


2. Customized development support

We offer specialized R&D services for special market demands (such as heat dissipation accessories for high-temperature regions in the Middle East and dedicated suspension components for road conditions in Africa), and complete sample delivery within six weeks.


3. Training and Technical materials

Provide remote/on-site training for the customer's after-sales team (such as diagnosis of electrical control accessories and DPF regeneration operation), along with multilingual versions of the "Accessories Installation Manual" and "Troubleshooting Guide".


4. Quality Traceability and Improvement

Through the QR code traceability system (one product, one code), track the production batch of accessories and the source of raw materials, respond quickly to quality complaints and initiate improvement processes.

AFTER-SALES AND LOGISTICS SUPPORT

After-sales service

After-sales service

Quality Assurance Policy


-The warranty period for original factory parts is 12 months (counting from the date of signature for receipt), covering material defects, process issues, and man-made damage.


- Provide "Localized Express repair Service" : Cooperate with third-party repair networks in markets such as Southeast Asia and the Middle East, and deliver emergency parts to designated repair points within 4 hours.


Return and Exchange Process


-The customer is required to submit the test report (such as a third-party appraisal) within the warranty period. After confirmation by Dongfeng, a reissue or refund will be arranged within 5 working days.

Logistics support

Logistics support

Warehouse Layout


-Five major regional accessory centers have been established globally (Southeast Asia, the Middle East, Africa, South America, and Europe) to achieve "next-day delivery" for mainstream accessories (covering customers within the regions).


Emergency Logistics Plan


-Emergency parts can be directly delivered within 48 hours via the "Dongfeng Exclusive Aviation Special Line" (such as engine ECU, brake valves and other key components).


Packaging Optimization

-Use shockproof and moisture-proof packaging (such as honeycomb cartons + pearl cotton), and reinforce fragile parts (such as glass, sensors), keeping the damage rate within 0.5%.