Warranty: 1 YEARS ,Part name: radiator bracket assembly 1302045-TE810
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New Energy Power parts
This right radiator bracket assembly (Part No. 1302045-TE810) is exclusively engineered for new energy vehicles (NEVs)—including battery electric vehicles (BEVs) and plug-in hybrid electric vehicles (PHEVs)—and is tailored to mount NEV-specific radiators (e.g., battery cooling radiators, motor inverter radiators, or heat pump radiators). Its overall dimensions (length × width × height: typically 400×150×80mm, based on NEV model), radiator mounting hole pattern (with ±0.1mm tolerance), and chassis attachment points are precision-machined to match the NEV’s front-end or under-chassis thermal management layout. The bracket uses NEV OEM-compatible fasteners (e.g., M6-M8 threaded inserts) and alignment tabs, requiring no modifications during installation. This precise fit ensures the radiator remains securely positioned, avoiding interference with other NEV components (e.g., high-voltage cables, charging ports) and maintaining the vehicle’s original aerodynamic profile
Product Attributes
Warranty: 1 YEARS ,Part name: radiator bracket assembly 1302045-TE810
PRODUCT DESCRIPTION
Reinforced Structural Design for Radiator Protection & Stability
The bracket features a multi-ribbed reinforced structure optimized to protect the radiator and withstand NEV-specific operational stresses. Key design elements include:
Perimeter Guard Rails: 3mm-thick integrated guard rails along the bracket’s edges create a protective barrier around the radiator, shielding it from road debris (e.g., stones, gravel) and minor front-end impacts—preventing damage to the radiator’s delicate fins or coolant tubes.
Vibration-Damping Mounts: Four rubber damping bushings (made of EPDM with 55±5 Shore A hardness) are installed at the radiator-to-bracket connection points. These bushings absorb vibration from the NEV’s motor or road surface, reducing mechanical stress on the radiator and preventing coolant leaks from loose connections.
Load-Bearing Ribs: Triangular and rectangular ribs on the bracket’s back panel increase torsional rigidity by 50% compared to non-reinforced designs, enabling the bracket to support radiator weights up to 12kg (including coolant) without deformation—critical for NEVs with heavy-duty thermal management systems
Lightweight, High-Strength Materials for NEV Efficiency
Bracket Body: Constructed from 1.2-1.5mm thick aluminum alloy (6061-T6) or high-strength plastic (PA66+30% glass fiber), balancing lightweight performance and durability. Aluminum alloy variants weigh 30-40% less than traditional steel brackets, contributing to NEV energy efficiency and extended range. PA66+GF30 variants offer excellent corrosion resistance and are ideal for under-chassis mounting, with a tensile strength of ≥ 85 MPa.
Surface Coating: Aluminum alloy brackets undergo an anodizing treatment (thickness 8-12μm) to enhance corrosion resistance (passing 1000+ hours of neutral salt spray testing per ISO 9227). Plastic brackets feature a UV-resistant matte finish, preventing material brittleness from long-term sunlight exposure.
Mounting Hardware: Included fasteners are made of stainless steel (304) or galvanized steel, ensuring rust resistance and secure attachment to the NEV chassis—even in wet or salt-spray environments
Heat Dissipation-Enhanced Design for NEV Thermal Management
The bracket is engineered to complement the radiator’s heat dissipation performance, a critical factor for NEV battery and motor efficiency:
Open-Airflow Structure: The bracket’s side and bottom panels feature a grid-like design with 15×20mm rectangular vents, maximizing airflow through the radiator. This design ensures 90%+ of the radiator’s surface area is exposed to cooling air, preventing heat buildup that could degrade battery performance or motor efficiency.
Heat Shield Integration: For brackets mounted near high-heat components (e.g., NEV motors), a 0.5mm-thick aluminum heat shield is attached to the bracket’s inner surface. This shield reflects radiant heat away from the radiator, maintaining optimal cooling efficiency even in high-temperature environments (up to 85°C).
Hose Routing Guides: Pre-molded plastic guides on the bracket’s edges organize radiator coolant hoses, keeping them separated from high-voltage cables and preventing kinking—ensuring unobstructed coolant flow and compliance with NEV safety standards
Compliance with NEV Standards & Rigorous Quality Testing
This right radiator bracket assembly meets global NEV thermal management and safety standards, including GB/T 18384 (Safety requirements for electric vehicles), ISO 12405 (Electric vehicle batteries—Performance and durability), and IATF 16949 (automotive quality management). Each unit undergoes comprehensive pre-shipment testing:
Structural Load Testing: Subjecting the bracket to 1.5× the maximum radiator weight (18kg) for 24 hours to ensure no permanent deformation or weld failure.
Vibration Durability Testing: Exposing the bracket to 500 hours of sinusoidal vibration (5-2000 Hz, 15 g acceleration) to simulate NEV operation—no component loosening or structural damage is allowed.
Environmental Testing: Conducting temperature cycling (-40°C to 85°C, 200 cycles) and humidity testing (95% RH at 40°C, 500 hours) to validate performance in extreme climates.
Airflow Efficiency Testing: Measuring airflow restriction through the bracket (≤ 5 Pa at 5 m/s airflow) to confirm no negative impact on radiator cooling.
Backed by a 24-month manufacturer’s warranty, the assembly ensures reliable radiator support and thermal management for NEVs in both urban commuting and long-distance driving scenarios
TECHNICAL SUPPORT
1. Accessories selection consultation
- Provide ** intelligent selection tools ** (such as parts matching query system), input the vehicle model VIN code or engine model to match the corresponding parts number, reducing the selection error rate.
The technical team is available online 7×12 hours to answer technical questions about accessories (such as material compatibility and installation processes).
2. Customized development support
We offer specialized R&D services for special market demands (such as heat dissipation accessories for high-temperature regions in the Middle East and dedicated suspension components for road conditions in Africa), and complete sample delivery within six weeks.
3. Training and Technical materials
Provide remote/on-site training for the customer's after-sales team (such as diagnosis of electrical control accessories and DPF regeneration operation), along with multilingual versions of the "Accessories Installation Manual" and "Troubleshooting Guide".
4. Quality Traceability and Improvement
Through the QR code traceability system (one product, one code), track the production batch of accessories and the source of raw materials, respond quickly to quality complaints and initiate improvement processes.
AFTER-SALES AND LOGISTICS SUPPORT
After-sales service
Quality Assurance Policy
-The warranty period for original factory parts is 12 months (counting from the date of signature for receipt), covering material defects, process issues, and man-made damage.
- Provide "Localized Express repair Service" : Cooperate with third-party repair networks in markets such as Southeast Asia and the Middle East, and deliver emergency parts to designated repair points within 4 hours.
Return and Exchange Process
-The customer is required to submit the test report (such as a third-party appraisal) within the warranty period. After confirmation by Dongfeng, a reissue or refund will be arranged within 5 working days.
Logistics support
Warehouse Layout
-Five major regional accessory centers have been established globally (Southeast Asia, the Middle East, Africa, South America, and Europe) to achieve "next-day delivery" for mainstream accessories (covering customers within the regions).
Emergency Logistics Plan
-Emergency parts can be directly delivered within 48 hours via the "Dongfeng Exclusive Aviation Special Line" (such as engine ECU, brake valves and other key components).
Packaging Optimization
-Use shockproof and moisture-proof packaging (such as honeycomb cartons + pearl cotton), and reinforce fragile parts (such as glass, sensors), keeping the damage rate within 0.5%.
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