Intake and exhaust system

Intake and exhaust system

Home / Products / DONGFENG KC / Intake and exhaust system / Exhaust Flexible Metal Hose Assembly OE 1202Z64-001 for Dongfeng KC Heavy Trucks

Exhaust Flexible Metal Hose Assembly OE 1202Z64-001 for Dongfeng KC Heavy Trucks

This genuine exhaust flexible metal hose assembly with OE number 1202Z64-001 is original factory shock absorption connecting component exclusively matched for Dongfeng KC heavy-duty truck diesel exhaust systems. It adopts multi-layer high-grade stainless steel corrugated bellows structure, equipped with two integrated cast steel mounting flanges with standard bolt holes, acting as vibration buffer between engine rigid exhaust pipe and muffler. The flexible corrugated body offsets engine displacement and chassis vibration to eliminate stress crack on exhaust pipeline, while thick multi-layer metal structure withstands long-term high-temperature exhaust without oxidation perforation. This flexible hose strictly passes DFCV OEM high-temperature thermal cycle test, millions of vibration fatigue test and air tightness leakage test. Authorized third-party exhaust component inspection verifies overall length, flange hole spacing and corrugation size fully consistent with factory original hoses, widely used as replacement spare parts for cracked, perforated or leaking exhaust bellows on logistics Dongfeng KC tractors.


PRODUCT DESCRIPTION

01

Multi-Layer Stainless Steel Corrugated Bellows, Dual Cast Steel Flanges & Strong Vibration Absorption Performance

This OE 1202Z64-001 exhaust flexible metal hose is constructed with double-layer stainless steel corrugated inner tube plus outer protective braided ring, outstanding high temperature resistance and ductility. The flexible wave structure effectively absorbs engine startup vibration, bumpy road chassis shaking and thermal expansion displacement, avoiding rigid exhaust pipe stress fracture. Both ends are integrated with thick cast steel mounting flanges, pre-drilled with standard positioning bolt holes that perfectly match Dongfeng KC exhaust pipeline interface for direct bolt-on installation without gasket modification. The stainless steel material features excellent anti-rust and anti-corrosion performance, resisting exhaust condensate, road mud and salt fog erosion to extend service life under long-distance haulage. Smooth inner channel keeps stable exhaust flow to avoid excessive backpressure and engine power loss.


02

Rigid Pipe Vibration Crack, Exhaust Gas Leakage, Thermal Expansion Deformation & Short Service Life

Heavy truck exhaust repair technicians and fleet operators frequently face exhaust system failures caused by inferior flexible hoses: single thin-layer metal bellows fatigue crack easily under continuous vibration, leading to toxic exhaust leakage into cab; low-grade steel rusts quickly and perforates within months; insufficient flexibility cannot offset engine thermal expansion displacement, pulling apart exhaust flanges; mismatched non-OEM flanges cause uneven sealing and persistent gas seepage. This genuine DFCV OEM flexible metal hose completely solves these hidden dangers: multi-layer thick stainless steel resists fatigue cracking; high anti-corrosion material avoids perforation; strong flexibility buffers thermal expansion; precise OEM flanges realize leak-free sealing, cutting exhaust maintenance frequency and safety accident risks.


03

DFCV OEM Exhaust System Standard, Multi-Round High Temp & Vibration Durability Lab Testing

As a core shock-absorbing spare part of Dongfeng KC heavy-duty diesel exhaust system, this flexible metal bellows fully complies with Dongfeng Commercial Vehicle official exhaust component production quality standards. Every finished flexible hose completes three mandatory professional durability laboratory tests: 1000-cycle high-temperature thermal shock alternating test, million-time vibration simulation fatigue test, full-pressure air tightness leakage inspection, maintaining stable structural integrity under cold northern winters, high-temperature plateau transportation and bumpy construction site road conditions. OE part number label is pasted on the flange for genuine product traceability, all overall length, corrugation quantity and flange bolt layout strictly follow original vehicle factory engineering drawings, zero assembly mismatch after replacement.


04

In-Stock Genuine OEM Exhaust Flexible Hoses & Fast Low-Downtime Exhaust Repair Wholesale Supply

We are authorized Dongfeng wholesale supplier of genuine DFCV OEM exhaust system spare parts for Dongfeng KC heavy trucks, maintaining permanent sufficient stock of OE 1202Z64-001 flexible metal hose assemblies. Each exhaust bellows is wrapped with shockproof foam and hard carton packaging to prevent corrugation deformation and flange scratch during cross-border sea and land logistics transit. Its direct flange bolt-on matching design allows professional exhaust maintenance technicians to finish full replacement within 15 minutes without refitting exhaust gaskets or brackets, drastically cutting vehicle downtime for logistics fleets and heavy truck exhaust leak repair garages. We provide a 24-month anti-crack and anti-perforation structural quality warranty plus free remote exhaust pipeline matching installation guidance for all worldwide bulk wholesale buyers.


TECHNICAL SUPPORT

1. Accessories selection consultation

- Provide ** intelligent selection tools ** (such as parts matching query system), input the vehicle model VIN code or engine model to match the corresponding parts number, reducing the selection error rate.


The technical team is available online 7×12 hours to answer technical questions about accessories (such as material compatibility and installation processes).


2. Customized development support

We offer specialized R&D services for special market demands (such as heat dissipation accessories for high-temperature regions in the Middle East and dedicated suspension components for road conditions in Africa), and complete sample delivery within six weeks.


3. Training and Technical materials

Provide remote/on-site training for the customer's after-sales team (such as diagnosis of electrical control accessories and DPF regeneration operation), along with multilingual versions of the "Accessories Installation Manual" and "Troubleshooting Guide".


4. Quality Traceability and Improvement

Through the QR code traceability system (one product, one code), track the production batch of accessories and the source of raw materials, respond quickly to quality complaints and initiate improvement processes.

AFTER-SALES AND LOGISTICS SUPPORT

After-sales service

After-sales service

Quality Assurance Policy


-The warranty period for original factory parts is 12 months (counting from the date of signature for receipt), covering material defects, process issues, and man-made damage.


- Provide "Localized Express repair Service" : Cooperate with third-party repair networks in markets such as Southeast Asia and the Middle East, and deliver emergency parts to designated repair points within 4 hours.


Return and Exchange Process


-The customer is required to submit the test report (such as a third-party appraisal) within the warranty period. After confirmation by Dongfeng, a reissue or refund will be arranged within 5 working days.

Logistics support

Logistics support

Warehouse Layout


-Five major regional accessory centers have been established globally (Southeast Asia, the Middle East, Africa, South America, and Europe) to achieve "next-day delivery" for mainstream accessories (covering customers within the regions).


Emergency Logistics Plan


-Emergency parts can be directly delivered within 48 hours via the "Dongfeng Exclusive Aviation Special Line" (such as engine ECU, brake valves and other key components).


Packaging Optimization

-Use shockproof and moisture-proof packaging (such as honeycomb cartons + pearl cotton), and reinforce fragile parts (such as glass, sensors), keeping the damage rate within 0.5%.