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Dongfeng Xinjiang truck spare parts clamp 1109034-TCM031Y

The Clamp (Part No.: 1109034-TCM031Y) is exclusively engineered to match the original specifications of Dongfeng Xinjiang truck models (e.g., X7, X5 series), ensuring seamless integration with the vehicle’s targeted components—primarily air intake hoses, coolant lines, and wiring harnesses. Its inner clamping diameter (32mm ±0.5mm), bolt hole spacing (45mm), and bracket thickness (2mm) align precisely with the factory’s component mounting points and wire dimensions. The clamp’s design is calibrated to fit specific Dongfeng Xinjiang parts (e.g., 1303226-T5M301Y engine water hose, 1109027-TBSY00Y intake hose bracket), eliminating gaps or over-tightening that could damage components. Whether replacing a worn OE clamp or maintaining factory connections, it directly matches the truck’s design standards, avoiding compatibility issues that generic clamps often cause. This OE compliance guarantees consistent performance with Dongfeng Xinjiang’s fluid and electrical systems

Product Attributes

Warranty: 1 YEARS ,Part name: clamp 1109034-TCM031Y

PRODUCT DESCRIPTION

01

High-Holding Force: Stable Component Fixation​

Built to secure hoses, lines, or harnesses firmly during truck operation, this clamp features a reinforced stainless steel structure with exceptional holding force. The main clamping band is made of 304 stainless steel (1.2mm thick) with a tensile strength of ≥520MPa, enabling it to exert a uniform clamping force of 80-100N—sufficient to prevent component slippage even under road vibrations (tested to 5-2000Hz, compliant with ISO 16750-3) or pressure fluctuations (e.g., in coolant lines). The clamp’s inner surface is lined with a heat-resistant EPDM rubber pad (1mm thick) that enhances friction between the clamp and component, further preventing movement while protecting the hose/line from metal-to-metal abrasion. Unlike plastic or low-grade steel clamps, it maintains holding force across a wide temperature range (-40℃ to 120℃), ensuring stability in both freezing winters and hot engine bay environments. This reliable fixation reduces the risk of fluid leaks or wire damage from loose components

02

Corrosion & Heat Resistance: Durability in Harsh Environments​

Engineered to withstand the tough conditions of truck operation—including moisture, road salt, oil mist, and high temperatures—the clamp uses materials with superior resistance. The 304 stainless steel clamping band and bolt undergo 1000-hour salt spray testing (per ASTM B117) with no red rust, ensuring corrosion resistance in coastal areas, rainy regions, or winter roads with deicing salt. The EPDM rubber pad resists swelling, hardening, or degradation from oil, coolant, and UV radiation, maintaining flexibility and protective performance for over 5 years. The clamp’s overall design supports continuous operation at temperatures up to 120℃ (compatible with engine bay heat) and down to -40℃ (suitable for cold climates), avoiding brittleness or loss of elasticity in extreme weather. These features ensure the clamp remains functional and reliable, even in the most demanding truck operating scenarios

03

Precision Machining & Tool-Free Installation: Minimizing Downtime​

Designed for efficient installation, the clamp undergoes precision stamping and machining to achieve strict dimensional accuracy. The clamping band’s slot holes have a tolerance of ±0.2mm, ensuring smooth adjustment of the inner diameter to fit the component. The integrated bolt (M6×12mm) features a hexagon head for easy tightening with a standard wrench, and the thread is pre-lubricated with anti-seize compound to prevent galling. Installation steps are straightforward: position the clamp around the hose/line/harness, align the bolt with the mounting point, and tighten to the recommended torque (8-10N·m)—no specialized tools or training are required. A technician can install a single clamp in 2-3 minutes, making it ideal for quick maintenance or repair tasks. This easy installation design reduces labor costs and minimizes truck downtime, critical for commercial operations relying on daily transportation

04

Versatile Application: Adaptable to Multiple Components​

Beyond its primary use, this clamp is designed to support multiple applications across Dongfeng Xinjiang trucks, making it a versatile spare part. It is commonly used for: 1) Air intake hose fixation—securing the hose to the air filter or turbocharger to prevent airflow leaks; 2) Coolant line mounting—holding engine coolant lines in place to avoid contact with hot components; 3) Wiring harness organization—bundling and securing cab or chassis wiring harnesses to prevent tangling or damage from vibration. The adjustable inner diameter (30-34mm) allows it to fit slightly varying component sizes, reducing the need for multiple clamp types. Additionally, the rubber-lined design makes it suitable for both rigid (e.g., plastic coolant lines) and flexible (e.g., rubber hoses) components, protecting delicate surfaces from scratches. This versatility reduces inventory costs for repair shops and fleet operators, ensuring they have a reliable solution for various component fixation needs

TECHNICAL SUPPORT

1. Accessories selection consultation

- Provide ** intelligent selection tools ** (such as parts matching query system), input the vehicle model VIN code or engine model to match the corresponding parts number, reducing the selection error rate.


The technical team is available online 7×12 hours to answer technical questions about accessories (such as material compatibility and installation processes).


2. Customized development support

We offer specialized R&D services for special market demands (such as heat dissipation accessories for high-temperature regions in the Middle East and dedicated suspension components for road conditions in Africa), and complete sample delivery within six weeks.


3. Training and Technical materials

Provide remote/on-site training for the customer's after-sales team (such as diagnosis of electrical control accessories and DPF regeneration operation), along with multilingual versions of the "Accessories Installation Manual" and "Troubleshooting Guide".


4. Quality Traceability and Improvement

Through the QR code traceability system (one product, one code), track the production batch of accessories and the source of raw materials, respond quickly to quality complaints and initiate improvement processes.

AFTER-SALES AND LOGISTICS SUPPORT

After-sales service

After-sales service

Quality Assurance Policy


-The warranty period for original factory parts is 12 months (counting from the date of signature for receipt), covering material defects, process issues, and man-made damage.


- Provide "Localized Express repair Service" : Cooperate with third-party repair networks in markets such as Southeast Asia and the Middle East, and deliver emergency parts to designated repair points within 4 hours.


Return and Exchange Process


-The customer is required to submit the test report (such as a third-party appraisal) within the warranty period. After confirmation by Dongfeng, a reissue or refund will be arranged within 5 working days.

Logistics support

Logistics support

Warehouse Layout


-Five major regional accessory centers have been established globally (Southeast Asia, the Middle East, Africa, South America, and Europe) to achieve "next-day delivery" for mainstream accessories (covering customers within the regions).


Emergency Logistics Plan


-Emergency parts can be directly delivered within 48 hours via the "Dongfeng Exclusive Aviation Special Line" (such as engine ECU, brake valves and other key components).


Packaging Optimization

-Use shockproof and moisture-proof packaging (such as honeycomb cartons + pearl cotton), and reinforce fragile parts (such as glass, sensors), keeping the damage rate within 0.5%.