Dongfeng xinjiang truck parts Air filter bracket assembly 1109015-T5XF01Y

Built to securely anchor the air filter housing (weight up to 8kg) and withstand engine vibration, this bracket assembly delivers reliable fixing performance. It is fabricated from high-strength ABS plastic (reinforced with 20% glass fiber) that offers a tensile strength of ≥50MPa, enabling it to resist vertical and lateral vibrations (5-3000Hz, compliant with ISO 16750-3) without cracking or deformation. The air filter attachment points feature rubberized gaskets (EPDM material) that create a tight seal between the bracket and filter housing—preventing unfiltered air from entering the engine (a common cause of piston and cylinder wear). Unlike metal brackets, the reinforced ABS material is lightweight (only 1.2kg) yet rigid, reducing unsprung mass while maintaining clamping force—ensuring the air filter remains stable even during off-road driving or heavy acceleration

Designed to protect the air filter housing from road debris, impacts, and environmental hazards, the bracket assembly integrates a defensive structure. The outer edge of the bracket extends 15mm beyond the filter housing’s perimeter, forming a barrier against rocks, gravel, or accidental bumps during maintenance. The bracket’s base features a ribbed design (10mm-thick reinforcing ribs spaced 50mm apart) that distributes impact forces evenly—preventing localized damage to the filter housing if the vehicle encounters minor obstacles. Additionally, the bracket includes a dedicated channel for routing the air filter’s sensor wiring (if equipped), keeping wires organized and away from hot engine components or moving parts. This protection extends the air filter housing’s service life by 30% and reduces the risk of unplanned maintenance

Engineered to endure the harsh conditions of the engine bay—including high temperatures, oil splatters, and UV radiation—the bracket assembly offers exceptional resistance. The reinforced ABS plastic is heat-stabilized, withstanding continuous temperatures up to 120℃ (and short-term peaks of 150℃) without warping or discoloration. It is also resistant to diesel fuel, engine oil, and coolant, avoiding swelling or chemical degradation from accidental spills. The bracket’s surface is treated with a UV-resistant coating, preventing brittleness from prolonged exposure to sunlight (tested to 2000 hours of UV radiation with no performance loss). Unlike painted metal brackets, the ABS material’s color is integrated during manufacturing—maintaining its appearance and resisting chipping. This durability ensures the bracket retains its functionality for over 5 years in diverse operating environments

Designed for efficient installation and maintenance, the bracket assembly features precision manufacturing and user-friendly design. All mounting holes are injection-molded with threaded inserts (brass for M8/M10 threads), ensuring consistent torque retention and avoiding thread stripping. The package includes 6 M8×16 self-tapping screws (for filter housing attachment) and 4 M10×25 bolts (for chassis connection)—matching the factory hardware. Installation steps are straightforward: align the bracket with the chassis/engine mounting points, secure with M10 bolts (torque to 25-30N・m), then attach the air filter housing to the bracket using M8 screws (torque to 10-12N・m). No specialized tools are required, and a professional technician can complete the process in 20 minutes or less. The bracket’s modular design also allows easy removal during air filter replacement—reducing maintenance time and minimizing truck downtime for fleet operators