Engine assembly

Engine assembly

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Dongfeng Renault Engine parts Cylinder Head Assembly D5010477503

This cylinder head assembly (Part No. D5010477503) is exclusively engineered to match the exact specifications of Dongfeng Renault engine models, adhering strictly to the original equipment’s dimensional tolerances, mounting points, and component alignment. Manufactured via high-precision CNC machining and 3D-validated assembly processes, it ensures seamless integration with the engine block, piston assembly, and valve train—eliminating gaps, misalignment, or fitment issues that could disrupt combustion efficiency or cause oil/water leakage. As a direct OEM replacement, it maintains the engine’s original power output parameters and compression ratio, making it ideal for factory assembly, major overhauls, or critical component replacement in Dongfeng Renault commercial vehicles (e.g., heavy-duty trucks, construction machinery)

Product Attributes

Warranty: 1 YEARS ,Part name: Cylinder Head Assembly D5010477503

PRODUCT DESCRIPTION

01

Integrated High-Performance Components for Optimal Combustion​

The D5010477503 assembly comes fully pre-assembled with critical OEM-grade components, including high-temperature-resistant valves, precision-machined valve seats, durable valve guides, and calibrated valve springs. Each component is selected to meet Dongfeng Renault’s strict performance standards: the valves (made of heat-resistant alloy steel) withstand temperatures up to 1,200°C during combustion, while the valve seats feature wear-resistant coatings to ensure tight sealing and long-term durability. This integrated design eliminates the need for separate component sourcing and manual adjustment, reducing assembly time and ensuring consistent combustion chamber performance—directly enhancing engine power, fuel efficiency, and emissions compliance

02

High-Strength Aluminum Alloy for Thermal Management & Durability​

Crafted from premium aluminum-silicon alloy (with a silicon content of 7-9%) via low-pressure casting, the cylinder head’s core structure delivers exceptional strength-to-weight ratio, thermal conductivity, and corrosion resistance. The material undergoes T6 heat treatment to enhance hardness (reaching 90-110 HB) and fatigue resistance, enabling it to withstand the extreme thermal cycles of engine operation—from cold starts (-30°C) to high-temperature combustion (over 2,000°C in the combustion chamber). Its superior thermal conductivity ensures efficient heat dissipation, preventing localized overheating that could cause warping, crack formation, or valve seat damage—significantly extending the engine’s service life in high-load applications

03

Advanced Sealing Technology for Leak-Proof Operation

The D5010477503 cylinder head assembly features a multi-layered sealing system to ensure airtight and watertight performance. The cylinder head gasket (included with the assembly) is made of high-temperature composite material with metal reinforcement layers, designed to maintain a tight seal between the head and engine block even under extreme pressure and thermal expansion. Additionally, the valve cover mating surface is precision-machined to a smooth finish (Ra 0.8 μm or lower) and pre-treated with a heat-resistant sealant, preventing oil leakage from the valve train. These sealing features eliminate common issues like coolant loss, compressed air leakage, or oil contamination—critical for maintaining engine cooling efficiency and lubrication performance

04

Rigorous Quality Validation to Dongfeng Renault Standards​

Every D5010477503 assembly undergoes a series of stringent quality tests to meet Dongfeng Renault’s engineering benchmarks. Key inspections include: dimensional accuracy verification (via coordinate measuring machines to check port geometry, mounting hole alignment, and deck flatness), pressure testing (for coolant and oil passages to detect leaks), and valve train performance testing (to ensure proper valve lift, timing, and sealing). It also undergoes thermal cycle testing (simulating 1,000+ engine start-stop cycles) and durability trials (on dynamometers under full-load conditions). Only assemblies that pass 100% of these tests are approved for distribution, ensuring consistent reliability, compatibility, and long-term performance in harsh operating environments

TECHNICAL SUPPORT

1. Accessories selection consultation

- Provide ** intelligent selection tools ** (such as parts matching query system), input the vehicle model VIN code or engine model to match the corresponding parts number, reducing the selection error rate.


The technical team is available online 7×12 hours to answer technical questions about accessories (such as material compatibility and installation processes).


2. Customized development support

We offer specialized R&D services for special market demands (such as heat dissipation accessories for high-temperature regions in the Middle East and dedicated suspension components for road conditions in Africa), and complete sample delivery within six weeks.


3. Training and Technical materials

Provide remote/on-site training for the customer's after-sales team (such as diagnosis of electrical control accessories and DPF regeneration operation), along with multilingual versions of the "Accessories Installation Manual" and "Troubleshooting Guide".


4. Quality Traceability and Improvement

Through the QR code traceability system (one product, one code), track the production batch of accessories and the source of raw materials, respond quickly to quality complaints and initiate improvement processes.

AFTER-SALES AND LOGISTICS SUPPORT

After-sales service

After-sales service

Quality Assurance Policy


-The warranty period for original factory parts is 12 months (counting from the date of signature for receipt), covering material defects, process issues, and man-made damage.


- Provide "Localized Express repair Service" : Cooperate with third-party repair networks in markets such as Southeast Asia and the Middle East, and deliver emergency parts to designated repair points within 4 hours.


Return and Exchange Process


-The customer is required to submit the test report (such as a third-party appraisal) within the warranty period. After confirmation by Dongfeng, a reissue or refund will be arranged within 5 working days.

Logistics support

Logistics support

Warehouse Layout


-Five major regional accessory centers have been established globally (Southeast Asia, the Middle East, Africa, South America, and Europe) to achieve "next-day delivery" for mainstream accessories (covering customers within the regions).


Emergency Logistics Plan


-Emergency parts can be directly delivered within 48 hours via the "Dongfeng Exclusive Aviation Special Line" (such as engine ECU, brake valves and other key components).


Packaging Optimization

-Use shockproof and moisture-proof packaging (such as honeycomb cartons + pearl cotton), and reinforce fragile parts (such as glass, sensors), keeping the damage rate within 0.5%.