Engine assembly

Engine assembly

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Cummins engine spare parts turbocharger C5603544 in stocked

The Turbocharger (Part No.: C5603544) is an OE-matching component exclusively engineered for Cummins ISZ14 and QSZ14 heavy-duty diesel engines—520-650 HP variants powering Dongfeng KX, Foton Auman GTL, and Shacman X3000 heavy trucks, as well as large mining excavators. Its core parameters—58mm turbine wheel diameter, 62mm compressor wheel diameter, and 1.8 bar maximum boost pressure—align precisely with the engine’s cylinder head (OE part C5612674) and exhaust manifold (OE part C5612673). The turbocharger’s SAE J620 mounting flange and 12-pin electrical connector integrate seamlessly with the engine’s ECU (OE part 4995451). As a genuine Cummins-compatible part, it complies with QSB 14-2024 standards, supporting National VI/Euro VI emissions without adaptive modifications

Product Attributes

Warranty: 1 YEARS ,Part name: turbocharger C5603544

PRODUCT DESCRIPTION

01

High-Efficiency Boost Performance: Enhancing Power & Fuel Economy

Built to maximize the performance of Cummins 14L engines, this turbocharger features a twin-scroll turbine design that optimizes exhaust gas utilization. The dual-inlet turbine housing separates exhaust pulses from adjacent cylinders, reducing turbo lag by 30%—ensuring boost pressure reaches 1.0 bar in 0.5 seconds at 1200rpm, delivering immediate low-end torque for heavy-load startups and uphill driving. The compressor wheel uses a backward-curved blade design, achieving a compression efficiency of 78% (15% higher than single-scroll alternatives) and increasing engine power output by 8-10%. By improving air-fuel mixing, it reduces fuel consumption by 5-7% and cuts particulate matter (PM) emissions by 25%, fully meeting strict emission regulations

02

Premium Material Construction: Withstanding Extreme Thermal Stress

Engineered to endure the extreme conditions of turbocharged engines (high temperature, high speed), the C5603544 uses high-grade materials for exceptional durability. The turbine wheel is made of Inconel 713C nickel-based superalloy—resisting continuous operating temperatures up to 950℃ and peak temperatures of 1050℃ without deformation. The compressor wheel is crafted from forged aluminum alloy (6061-T6) with a CNC-machined surface, ensuring high rotational stability at 120,000rpm. The bearing housing is made of nodular cast iron (GG40) with an integrated oil cooling jacket, maintaining bearing temperature below 120℃. These materials enable the turbocharger to withstand 100 million operating cycles (equivalent to 1.2 million km) without failure

03

Advanced Bearing & Sealing System: Ensuring Reliable Operation

The turbocharger integrates a high-performance bearing and sealing system to guarantee long-term reliability. It uses a floating journal bearing with a bronze alloy lining, reducing friction by 40% compared to traditional ball bearings and improving oil film stability. The bearing is lubricated by the engine’s pressure oil system (2.5-4.0 bar), with a dedicated oil inlet and return channel that prevents oil coking. A dual-seal design—carbon ceramic primary seal and nitrile rubber secondary seal—prevents oil leakage into the turbine or compressor housing, eliminating blue smoke emissions and oil consumption. The seals also resist high temperatures and chemical corrosion, maintaining integrity for ≥200,000km

04

Plug-and-Play Installation & Low Maintenance: Reducing Fleet Downtime

Optimized for efficient fleet maintenance, the turbocharger features a plug-and-play design and minimal maintenance requirements. It comes pre-balanced (residual unbalance ≤2g·cm) and pre-assembled with all necessary gaskets and hardware, aligning perfectly with the engine’s mounting points. The 12-pin electrical connector plugs directly into the engine wiring harness, requiring no on-site calibration—two technicians can complete replacement in 3 hours, 40% faster than non-OE turbochargers. The turbocharger’s self-cleaning compressor wheel design reduces carbon deposit formation, eliminating the need for regular disassembly and cleaning. Backed by a 1-year/150,000km warranty, it minimizes replacement frequency and long-term operational costs for fleet operators

TECHNICAL SUPPORT

1. Accessories selection consultation

- Provide ** intelligent selection tools ** (such as parts matching query system), input the vehicle model VIN code or engine model to match the corresponding parts number, reducing the selection error rate.


The technical team is available online 7×12 hours to answer technical questions about accessories (such as material compatibility and installation processes).


2. Customized development support

We offer specialized R&D services for special market demands (such as heat dissipation accessories for high-temperature regions in the Middle East and dedicated suspension components for road conditions in Africa), and complete sample delivery within six weeks.


3. Training and Technical materials

Provide remote/on-site training for the customer's after-sales team (such as diagnosis of electrical control accessories and DPF regeneration operation), along with multilingual versions of the "Accessories Installation Manual" and "Troubleshooting Guide".


4. Quality Traceability and Improvement

Through the QR code traceability system (one product, one code), track the production batch of accessories and the source of raw materials, respond quickly to quality complaints and initiate improvement processes.

AFTER-SALES AND LOGISTICS SUPPORT

After-sales service

After-sales service

Quality Assurance Policy


-The warranty period for original factory parts is 12 months (counting from the date of signature for receipt), covering material defects, process issues, and man-made damage.


- Provide "Localized Express repair Service" : Cooperate with third-party repair networks in markets such as Southeast Asia and the Middle East, and deliver emergency parts to designated repair points within 4 hours.


Return and Exchange Process


-The customer is required to submit the test report (such as a third-party appraisal) within the warranty period. After confirmation by Dongfeng, a reissue or refund will be arranged within 5 working days.

Logistics support

Logistics support

Warehouse Layout


-Five major regional accessory centers have been established globally (Southeast Asia, the Middle East, Africa, South America, and Europe) to achieve "next-day delivery" for mainstream accessories (covering customers within the regions).


Emergency Logistics Plan


-Emergency parts can be directly delivered within 48 hours via the "Dongfeng Exclusive Aviation Special Line" (such as engine ECU, brake valves and other key components).


Packaging Optimization

-Use shockproof and moisture-proof packaging (such as honeycomb cartons + pearl cotton), and reinforce fragile parts (such as glass, sensors), keeping the damage rate within 0.5%.