Engine assembly

Engine assembly

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Cummins engine parts Thermostat assembly C5337966 in stocked

The Cummins Engine Thermostat Assembly (Part No. C5337966) is engineered to meet strict OEM specifications, ensuring seamless integration with select Cummins engine models (e.g., ISF 2.8, ISF 3.8, and 4BT series). Its flange diameter (65mm), bolt hole spacing (80mm), and inlet/outlet port sizes align perfectly with the engine’s cooling system, eliminating leaks caused by mismatched components. The assembly’s gasket (included) is made of high-temperature-resistant nitrile rubber, matching the original seal’s thickness and compression rate to maintain a tight fit. Validated through 200+ engine tests (including pressure cycling and thermal expansion checks), it reliably replaces faulty thermostats—preserving the engine’s original cooling system efficiency and avoiding compatibility issues that could damage internal components

Product Attributes

Warranty: 1 YEARS ,Part name: Thermostat assembly C5337966

PRODUCT DESCRIPTION

01

Precision Temperature Control for Engine Efficiency​

A core strength of the C5337966 assembly is its accurate temperature regulation, critical for Cummins engine performance. It features a bi-metallic sensing element that begins opening at 82°C (180°F) and fully opens at 95°C (203°F)—the optimal range for Cummins engines to balance fuel efficiency and emissions. The thermostat’s valve opens smoothly with a linear response to temperature changes, preventing sudden coolant flow surges that could cause engine overcooling or overheating. This precision ensures the engine reaches operating temperature 15% faster during cold starts (reducing wear) and maintains stable temperatures under load (e.g., heavy hauling or high-speed operation). For operators, this translates to improved fuel economy (up to 3%) and reduced exhaust emissions, aligning with environmental regulations

02

Heavy-Duty Construction for Long-Term Durability​

Built to withstand Cummins engines’ rigorous operating conditions, the C5337966 assembly uses industrial-grade materials. The thermostat housing is made of die-cast aluminum alloy (ADC12), offering high heat resistance (up to 150°C) and corrosion protection against coolant chemicals. The valve disc is crafted from stainless steel (304 grade), resisting rust and wear even after 100,000+ cycles of opening and closing. The bi-metallic element is encapsulated in a copper sleeve, enhancing thermal conductivity and preventing damage from coolant contaminants. Rigorous durability tests (5,000+ thermal cycles, 1,000-hour pressure testing at 150kPa) confirm the assembly performs reliably for 80,000+ km, reducing maintenance frequency and replacement costs

03

Engine Protection Against Overheating & Wear​

The C5337966 assembly plays a key role in protecting Cummins engines from damage. By controlling coolant flow, it prevents engine overheating (a leading cause of cylinder head warping or piston seizure) during high-load operation. During cold starts, it restricts coolant flow to the radiator, allowing the engine to warm up quickly—reducing friction between moving parts (e.g., pistons, bearings) and extending their lifespan. The thermostat also includes a pressure relief valve that releases excess coolant pressure (above 180kPa), preventing damage to hoses and the radiator. For fleet operators, this protection minimizes unplanned downtime and costly engine repairs, ensuring reliable performance in demanding applications (e.g., construction, trucking, or power generation)

04

Easy Installation for Minimized Downtime​

The C5337966 assembly is designed for hassle-free installation, saving time for technicians. It comes pre-assembled with the thermostat valve, housing, gasket, and mounting hardware (bolts, washers), eliminating the need for separate parts sourcing. The housing’s clear markings indicate inlet/outlet directions, preventing reverse installation. Installation requires only basic tools (socket wrench, torque wrench) and follows Cummins’ standard procedures—taking 45 minutes or less for a skilled technician. A detailed instruction manual (with torque specifications: 25-30 N·m for mounting bolts) is included, guiding proper fitment. This ease of installation reduces engine downtime, critical for operators relying on Cummins-powered equipment for time-sensitive tasks

TECHNICAL SUPPORT

1. Accessories selection consultation

- Provide ** intelligent selection tools ** (such as parts matching query system), input the vehicle model VIN code or engine model to match the corresponding parts number, reducing the selection error rate.


The technical team is available online 7×12 hours to answer technical questions about accessories (such as material compatibility and installation processes).


2. Customized development support

We offer specialized R&D services for special market demands (such as heat dissipation accessories for high-temperature regions in the Middle East and dedicated suspension components for road conditions in Africa), and complete sample delivery within six weeks.


3. Training and Technical materials

Provide remote/on-site training for the customer's after-sales team (such as diagnosis of electrical control accessories and DPF regeneration operation), along with multilingual versions of the "Accessories Installation Manual" and "Troubleshooting Guide".


4. Quality Traceability and Improvement

Through the QR code traceability system (one product, one code), track the production batch of accessories and the source of raw materials, respond quickly to quality complaints and initiate improvement processes.

AFTER-SALES AND LOGISTICS SUPPORT

After-sales service

After-sales service

Quality Assurance Policy


-The warranty period for original factory parts is 12 months (counting from the date of signature for receipt), covering material defects, process issues, and man-made damage.


- Provide "Localized Express repair Service" : Cooperate with third-party repair networks in markets such as Southeast Asia and the Middle East, and deliver emergency parts to designated repair points within 4 hours.


Return and Exchange Process


-The customer is required to submit the test report (such as a third-party appraisal) within the warranty period. After confirmation by Dongfeng, a reissue or refund will be arranged within 5 working days.

Logistics support

Logistics support

Warehouse Layout


-Five major regional accessory centers have been established globally (Southeast Asia, the Middle East, Africa, South America, and Europe) to achieve "next-day delivery" for mainstream accessories (covering customers within the regions).


Emergency Logistics Plan


-Emergency parts can be directly delivered within 48 hours via the "Dongfeng Exclusive Aviation Special Line" (such as engine ECU, brake valves and other key components).


Packaging Optimization

-Use shockproof and moisture-proof packaging (such as honeycomb cartons + pearl cotton), and reinforce fragile parts (such as glass, sensors), keeping the damage rate within 0.5%.