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Dongfeng LoongGine engine spare parts cylinder head cover Sealing gasket 1003038-E4200

The Cylinder Head Cover Sealing Gasket (Part No.: 1003038-E4200) is a genuine OE component exclusively engineered for Dongfeng LoongGine E42 series engines, covering 13L-15L heavy-duty models (DD13, DD15) widely used in Dongfeng commercial trucks, including long-haul tractors, dump trucks, and special-purpose vehicles. Its core parameters—850mm×220mm×5mm dimensions, 32 bolt hole positions, and 3mm compression ratio—align perfectly with the engine’s cylinder head cover (OE part 1003031-E4200) and cylinder head (OE part 1003010-E4200). Compliant with Q/DFL 3205-2024 sealing standards, the gasket’s bolt hole tolerance (±0.05mm) ensures seamless alignment, supporting direct replacement without modifying the cylinder head or cover

Product Attributes

Warranty: 1 YEARS ,Part name: cylinder head cover Sealing gasket 1003038-E4200

PRODUCT DESCRIPTION

01

Multi-Layer Sealing Structure: Zero Leakage for Engine Protection

Built as a critical barrier for the cylinder head system, this gasket features an advanced multi-layer composite structure. The core layer is a 2mm-thick high-temperature silicone rubber (VMQ) that provides excellent elasticity and sealing performance, adapting to minor surface irregularities of the cylinder head (≤0.1mm). The upper and lower layers are reinforced with glass fiber cloth (density 400g/㎡) to enhance tensile strength and prevent tearing. Metal reinforcement rings are embedded around each bolt hole to distribute clamping force evenly (torque 25-30N·m), avoiding gasket deformation. This structure blocks oil leakage and prevents dust/water intrusion, with a leakage rate tested to ≤0.001g/h—far below the industry limit of 0.01g/h

02

High-Temperature & Oil Resistance: Durability in Extreme Engine Environments

Engineered to endure the harsh conditions of the cylinder head (high temperature, oil immersion), the gasket uses premium materials with exceptional resistance. The VMQ silicone rubber core operates stably at temperatures ranging from -50℃ to 220℃, resisting degradation from high-temperature engine oil and exhaust heat. It exhibits minimal swelling (≤5%) after 1000-hour immersion in synthetic engine oil (150℃), maintaining elasticity and sealing performance. The glass fiber reinforcement layers resist chemical corrosion from fuel additives and coolant, while the metal rings (304 stainless steel) prevent rust and ensure long-term clamping stability. These features ensure the gasket’s service life reaches ≥250,000km

03

Compression Recovery & Vibration Damping: Ensuring Long-Term Sealing

Optimized to maintain sealing integrity under engine vibration and thermal cycles, the gasket integrates compression recovery and vibration damping features. The VMQ rubber core has a compression set of ≤8% (after 72-hour compression at 180℃), meaning it rebounds to its original shape after repeated thermal expansion and contraction—avoiding permanent deformation that causes leakage. The composite structure absorbs 55% of the cylinder head’s torsional vibration (up to 20g loads, ISO 16750-3), reducing stress on the gasket and bolt connections. This ensures consistent sealing performance even after 150,000 thermal cycles (from 20℃ to 200℃), preventing oil leakage caused by gasket fatigue

04

Easy Installation & Cost-Efficiency: Optimizing Maintenance Operations

The sealing gasket is designed for efficient installation and long-term cost savings, ideal for engine overhauls and fleet maintenance. Its rigid composite structure maintains shape during installation, ensuring easy alignment with the cylinder head’s bolt holes—reducing installation time by 40% compared to soft rubber gaskets. The gasket requires no additional sealants (thanks to its high elasticity), avoiding messy application and sealant-related leakage. By preventing oil leakage, it reduces engine oil replenishment costs by 30% and avoids expensive repairs caused by oil-contaminated components (e.g., alternator, timing chain). Backed by a 2-year/200,000km warranty, it provides a cost-effective solution for heavy-duty engine maintenance, minimizing downtime and operational costs

TECHNICAL SUPPORT

1. Accessories selection consultation

- Provide ** intelligent selection tools ** (such as parts matching query system), input the vehicle model VIN code or engine model to match the corresponding parts number, reducing the selection error rate.


The technical team is available online 7×12 hours to answer technical questions about accessories (such as material compatibility and installation processes).


2. Customized development support

We offer specialized R&D services for special market demands (such as heat dissipation accessories for high-temperature regions in the Middle East and dedicated suspension components for road conditions in Africa), and complete sample delivery within six weeks.


3. Training and Technical materials

Provide remote/on-site training for the customer's after-sales team (such as diagnosis of electrical control accessories and DPF regeneration operation), along with multilingual versions of the "Accessories Installation Manual" and "Troubleshooting Guide".


4. Quality Traceability and Improvement

Through the QR code traceability system (one product, one code), track the production batch of accessories and the source of raw materials, respond quickly to quality complaints and initiate improvement processes.

AFTER-SALES AND LOGISTICS SUPPORT

After-sales service

After-sales service

Quality Assurance Policy


-The warranty period for original factory parts is 12 months (counting from the date of signature for receipt), covering material defects, process issues, and man-made damage.


- Provide "Localized Express repair Service" : Cooperate with third-party repair networks in markets such as Southeast Asia and the Middle East, and deliver emergency parts to designated repair points within 4 hours.


Return and Exchange Process


-The customer is required to submit the test report (such as a third-party appraisal) within the warranty period. After confirmation by Dongfeng, a reissue or refund will be arranged within 5 working days.

Logistics support

Logistics support

Warehouse Layout


-Five major regional accessory centers have been established globally (Southeast Asia, the Middle East, Africa, South America, and Europe) to achieve "next-day delivery" for mainstream accessories (covering customers within the regions).


Emergency Logistics Plan


-Emergency parts can be directly delivered within 48 hours via the "Dongfeng Exclusive Aviation Special Line" (such as engine ECU, brake valves and other key components).


Packaging Optimization

-Use shockproof and moisture-proof packaging (such as honeycomb cartons + pearl cotton), and reinforce fragile parts (such as glass, sensors), keeping the damage rate within 0.5%.