Electrical system

Electrical system

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Dongfeng Kinland truck parts Relay assembly 3735090-C0101 for sale

This Relay Assembly (Part No. 3735090-C0101) is exclusively engineered for Dongfeng Kinland truck models, developed via 3D scanning of the original vehicle’s relay box cavity, wiring harness socket, and mounting interface. It adheres to strict OEM dimensional tolerances: overall dimensions (68mm×52mm×42mm) matching the Kinland’s dedicated relay slot, 5-pin DIN-standard connector (pin pitch 5.08mm) aligning with the factory wiring harness, and mounting hole spacing (38mm center-to-center) for seamless bolt attachment to the relay box. Unlike universal relays that require adapter brackets or wiring modifications, it plugs directly into the Kinland’s electrical system with zero misalignment (≤0.1mm)—ensuring compatibility with critical components like the starter, electric fan, and fuel injection controller. This precise fit eliminates signal delay or voltage loss, maintaining the truck’s electrical system stability (12V DC operating voltage, matching the Kinland’s power specifications) during heavy-duty operations

Product Attributes

Warranty: 1 YEARS ,Part name: Relay assembly 3735090-C0101

PRODUCT DESCRIPTION

01

High-Current Handling Capacity for Heavy-Duty Electrical Loads​

Built to manage the high-power demands of Dongfeng Kinland’s commercial applications (e.g., long-haul transport, construction site operations), the relay features silver-plated copper contacts (contact resistance ≤45mΩ) that support a continuous switching current of 45A and peak current of 65A. This capacity easily handles power-hungry devices such as the windshield wiper motor (15A), auxiliary lighting (20A), and air compressor (30A) without contact overheating. The coil is wound with high-temperature enameled copper wire (180°C class insulation) and calibrated to 82±3Ω resistance, ensuring reliable activation with minimal power draw (146mA at 12V). Testing confirms the relay withstands 120,000+ switching cycles (equivalent to 6 years of average use) with no contact welding or arcing—critical for preventing unexpected electrical failures in remote mining or rural transport scenarios

02

IP65 Waterproof & Vibration-Resistant Design for Harsh Environments​

Engineered to endure the harsh conditions of truck operation—road vibration, dust, and temperature extremes—the relay assembly achieves an IP65 protection rating. The housing is made of flame-retardant PBT plastic (UL94 V0 grade) with a nitrile rubber gasket, blocking dust intrusion and resisting water splashes from road spray or heavy rain. It operates reliably across a wide temperature range (-40°C to 90°C), maintaining performance in frigid northern winters or underhood heat (up to 85°C). Internal components are potted with epoxy resin to dampen vibration (tested to 10–2000Hz, 25g acceleration), preventing loose connections or component damage when driving over unpaved roads or construction debris. This durability makes it ideal for Kinland trucks operating in dusty mining zones or rainy coastal transport routes

03

Multi-Layer Electrical Safety Protection Mechanisms​

To safeguard the Kinland’s electrical system from damage, the relay integrates comprehensive protection features. A transient voltage suppressor (TVS diode) suppresses voltage spikes up to 120V—caused by alternator fluctuations or starter disconnection—preventing damage to sensitive ECU components. The contact system includes a magnetic blowout coil that extinguishes arcs during switching, reducing contact wear by 35% and extending service life compared to standard relays. A thermal fuse in the coil circuit activates at 125°C, preventing overheating due to prolonged activation (e.g., stuck switches). These features meet ISO 7637-2 automotive electrical standards and Dongfeng’s strict safety protocols, ensuring the relay operates safely even in abnormal electrical conditions

04

Plug-and-Play Installation for Minimal Downtime​

Designed for efficient replacement by fleet technicians, the relay features a user-friendly plug-and-play design. The 5-pin connector mates with the Kinland’s factory wiring harness without cutting or soldering, and installation takes 8–10 minutes with a standard Phillips screwdriver. The mounting tab includes a pre-drilled 6mm hole that aligns with the relay box bracket, and the package includes a stainless steel M6×12mm bolt with a lock washer (resistant to vibration-induced loosening). Each unit undergoes 100% electrical testing (contact resistance, coil voltage, switching response) and environmental simulation checks (temperature cycling, humidity exposure). Backed by a 15-month warranty against defects (e.g., contact failure, coil burnout, housing cracking), it ensures minimal downtime for Kinland fleets relying on continuous operation

TECHNICAL SUPPORT

1. Accessories selection consultation

- Provide ** intelligent selection tools ** (such as parts matching query system), input the vehicle model VIN code or engine model to match the corresponding parts number, reducing the selection error rate.


The technical team is available online 7×12 hours to answer technical questions about accessories (such as material compatibility and installation processes).


2. Customized development support

We offer specialized R&D services for special market demands (such as heat dissipation accessories for high-temperature regions in the Middle East and dedicated suspension components for road conditions in Africa), and complete sample delivery within six weeks.


3. Training and Technical materials

Provide remote/on-site training for the customer's after-sales team (such as diagnosis of electrical control accessories and DPF regeneration operation), along with multilingual versions of the "Accessories Installation Manual" and "Troubleshooting Guide".


4. Quality Traceability and Improvement

Through the QR code traceability system (one product, one code), track the production batch of accessories and the source of raw materials, respond quickly to quality complaints and initiate improvement processes.

AFTER-SALES AND LOGISTICS SUPPORT

After-sales service

After-sales service

Quality Assurance Policy


-The warranty period for original factory parts is 12 months (counting from the date of signature for receipt), covering material defects, process issues, and man-made damage.


- Provide "Localized Express repair Service" : Cooperate with third-party repair networks in markets such as Southeast Asia and the Middle East, and deliver emergency parts to designated repair points within 4 hours.


Return and Exchange Process


-The customer is required to submit the test report (such as a third-party appraisal) within the warranty period. After confirmation by Dongfeng, a reissue or refund will be arranged within 5 working days.

Logistics support

Logistics support

Warehouse Layout


-Five major regional accessory centers have been established globally (Southeast Asia, the Middle East, Africa, South America, and Europe) to achieve "next-day delivery" for mainstream accessories (covering customers within the regions).


Emergency Logistics Plan


-Emergency parts can be directly delivered within 48 hours via the "Dongfeng Exclusive Aviation Special Line" (such as engine ECU, brake valves and other key components).


Packaging Optimization

-Use shockproof and moisture-proof packaging (such as honeycomb cartons + pearl cotton), and reinforce fragile parts (such as glass, sensors), keeping the damage rate within 0.5%.