Electrical system

Electrical system

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Dongfeng KInland truck parts Relay assembly 3735090-C0100 in stocked

This Relay Assembly (Part No. 3735090-C0100) is exclusively engineered for Dongfeng Kinland truck models, developed to match the original vehicle’s electrical control unit (ECU), wiring harness, and mounting bracket specifications. It adheres to strict OEM dimensional tolerances: overall size (65mm×50mm×40mm) fitting the Kinland’s dedicated relay box, pin configuration (5-pin DIN standard) aligning with the factory wiring socket, and mounting hole spacing (35mm center-to-center) for secure bolt attachment. Unlike universal relays that require adapter harnesses or bracket modification, it plugs directly into the Kinland’s electrical system with zero compatibility issues—ensuring seamless communication with critical components like the starter motor, lighting system, and fuel pump controller. This precise fit eliminates voltage drops or signal interference, maintaining the truck’s electrical system stability (operating voltage: 12V DC, matching Kinland’s standard)

Product Attributes

Warranty: 1 YEARS ,Part name: Relay assembly 3735090-C0100

PRODUCT DESCRIPTION

01

High-Current Handling Capacity for Heavy-Duty Operations

Built to manage the high electrical loads of Dongfeng Kinland’s commercial applications (e.g., long-haul transport, construction site operations), the relay features a robust contact system with silver-plated copper contacts (contact resistance ≤50mΩ). It supports a maximum switching current of 40A (continuous) and 60A (peak), easily handling power demands from high-consumption devices like the electric fan, windshield wiper motor, and auxiliary lighting. The coil resistance is calibrated to 85±5Ω, ensuring reliable activation with minimal power draw (coil current: 140mA at 12V). Testing confirms the relay maintains stable performance through 100,000+ switching cycles (equivalent to 5 years of average use), with no contact welding or arcing—critical for preventing electrical system failures in remote operating areas

02

Dustproof & Vibration-Resistant Design for Harsh Environments

Engineered to withstand the harsh conditions of truck operation—including road vibration, dust, and temperature fluctuations—the relay assembly achieves an IP65 protection rating. The housing is made of flame-retardant PBT plastic (UL94 V0 rating) with a tight-sealing rubber gasket, blocking dust intrusion and resisting water splashes from road spray. It operates reliably across a wide temperature range (-40°C to 85°C), ensuring functionality in extreme cold (e.g., winter in northern China) or underhood heat. The internal components are potted with epoxy resin to dampen vibration (tested to 10–2000Hz, 20g acceleration), preventing loose connections or component damage during off-road or rough-road driving. These features make it ideal for Kinland trucks operating in construction zones, mining areas, or rural unpaved roads

03

Overload & Overvoltage Protection for Electrical Safety

To safeguard the Kinland’s electrical system from damage, the relay integrates multi-layer protection mechanisms. A built-in surge protector suppresses voltage spikes (up to 100V transient) caused by alternator fluctuations or starter motor disconnection, preventing damage to sensitive ECU components. The contact system includes a magnetic blowout feature that extinguishes arcs during switching, reducing contact wear and extending service life by 30% compared to standard relays. Additionally, the coil is protected by a thermal fuse that activates at 120°C, preventing overheating due to prolonged activation (e.g., stuck switches). These safety features meet ISO 7637-2 automotive electrical standards, ensuring compliance with Dongfeng’s strict safety protocols

04

Plug-and-Play Installation for Quick Replacement

Designed for easy installation by fleet technicians or repair shops, the relay features a user-friendly plug-and-play design. The 5-pin connector matches the Kinland’s factory wiring harness socket, requiring no cutting, soldering, or terminal crimping—installation takes less than 10 minutes with a standard screwdriver. The mounting tab includes a pre-drilled 6mm hole that aligns with the truck’s relay box bracket, and the package includes a stainless steel M6×12mm bolt with a lock washer to prevent loosening from vibration. Each unit undergoes 100% electrical performance testing (contact resistance, coil voltage, switching time) and environmental simulation checks, backed by a 12-month warranty against defects (e.g., contact failure, coil burnout, housing cracking). This ensures minimal downtime for Kinland fleets when replacing faulty relays

TECHNICAL SUPPORT

1. Accessories selection consultation

- Provide ** intelligent selection tools ** (such as parts matching query system), input the vehicle model VIN code or engine model to match the corresponding parts number, reducing the selection error rate.


The technical team is available online 7×12 hours to answer technical questions about accessories (such as material compatibility and installation processes).


2. Customized development support

We offer specialized R&D services for special market demands (such as heat dissipation accessories for high-temperature regions in the Middle East and dedicated suspension components for road conditions in Africa), and complete sample delivery within six weeks.


3. Training and Technical materials

Provide remote/on-site training for the customer's after-sales team (such as diagnosis of electrical control accessories and DPF regeneration operation), along with multilingual versions of the "Accessories Installation Manual" and "Troubleshooting Guide".


4. Quality Traceability and Improvement

Through the QR code traceability system (one product, one code), track the production batch of accessories and the source of raw materials, respond quickly to quality complaints and initiate improvement processes.

AFTER-SALES AND LOGISTICS SUPPORT

After-sales service

After-sales service

Quality Assurance Policy


-The warranty period for original factory parts is 12 months (counting from the date of signature for receipt), covering material defects, process issues, and man-made damage.


- Provide "Localized Express repair Service" : Cooperate with third-party repair networks in markets such as Southeast Asia and the Middle East, and deliver emergency parts to designated repair points within 4 hours.


Return and Exchange Process


-The customer is required to submit the test report (such as a third-party appraisal) within the warranty period. After confirmation by Dongfeng, a reissue or refund will be arranged within 5 working days.

Logistics support

Logistics support

Warehouse Layout


-Five major regional accessory centers have been established globally (Southeast Asia, the Middle East, Africa, South America, and Europe) to achieve "next-day delivery" for mainstream accessories (covering customers within the regions).


Emergency Logistics Plan


-Emergency parts can be directly delivered within 48 hours via the "Dongfeng Exclusive Aviation Special Line" (such as engine ECU, brake valves and other key components).


Packaging Optimization

-Use shockproof and moisture-proof packaging (such as honeycomb cartons + pearl cotton), and reinforce fragile parts (such as glass, sensors), keeping the damage rate within 0.5%.