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Dongfeng xinjiang truck spare parts Gas leak alarm 3638520-AKJ101Y

The Gas Leak Alarm (Part No.: 3638520-AKJ101Y) is exclusively engineered for Dongfeng Xinjiang’s gas-powered truck series, covering LNG (Liquefied Natural Gas) and CNG (Compressed Natural Gas) variants of KX heavy-duty logistics trucks, CX medium-duty transporters, and SX engineering vehicles. Its core specifications—24V DC operating voltage, 15mA rated current, and 5-pin TE Connectivity waterproof connector—align perfectly with the truck’s Gas Control Unit (GCU, OE part 3638510-AKJ101Y) and cab central control system. The alarm’s 120mm×80mm×50mm dimensions fit the original dashboard mounting slot, while the 1.5m shielded wiring harness matches the chassis electrical loom. As an OE-matching part, it complies with Dongfeng Xinjiang’s Q/DFXJ 038-2024 gas vehicle safety standards, requiring no wiring modifications for direct installation

Product Attributes

Warranty: 1 YEARS ,Part name: Gas leak alarm 3638520-AKJ101Y

PRODUCT DESCRIPTION

01

Ultra-Sensitive Detection: Early Warning for Gas Leakage Risks

Built as a frontline safety barrier for gas trucks, this alarm adopts advanced semiconductor gas-sensing technology to detect methane (main component of natural gas) with exceptional precision. It covers a detection range of 0-100% LEL (Lower Explosive Limit) and triggers an alarm when gas concentration reaches 8% LEL—lower than the 10% LEL industry average—ensuring earlier risk identification. The response time is ≤0.8 seconds, and the recovery time is ≤5 seconds, enabling real-time monitoring even during transient leaks. The sensor element features temperature compensation (-40℃ to 85℃), maintaining stable sensitivity in extreme environments—from northeast China’s frigid winters to Xinjiang’s scorching deserts—avoiding false alarms caused by temperature fluctuations or dust interference

02

Multi-Dimensional Alarm System: Layered Safety Protection

To maximize safety, the alarm integrates a three-in-one warning mechanism that alerts drivers and activates protective measures simultaneously. When a leak is detected, it triggers an 88dB high-decibel buzzer (audible over engine noise), a flashing red LED indicator on the dashboard, and a digital signal to the GCU. The GCU linkage immediately shuts off the main gas valve within 0.3 seconds, cutting off the gas supply to prevent leakage expansion. The alarm also stores leak records (time, concentration) for 100 events, facilitating post-incident analysis for fleet managers. A one-touch “TEST” button allows daily self-checks, ensuring the system functions normally before each trip—critical for compliance with gas vehicle safety regulations

03

Explosion-Proof & Environmental Resistance: Durability in Harsh Conditions

Engineered for the hazardous environment of gas trucks, the alarm meets Ex d IIB T3 Ga explosion-proof rating and IP67 waterproof/dustproof standard. The housing is made of flame-retardant ABS+PC alloy (UL94 V-0 rating) with a sealed structure, preventing gas ignition inside the device. The sensing chamber uses a stainless steel filter mesh to block dust and liquid, while the internal circuit board is coated with conformal paint to resist corrosion from gas impurities and humidity. The wiring harness uses high-temperature PTFE insulation (resistant to 150℃) and a braided copper shield for anti-interference. It passes 1200-hour salt spray testing (ASTM B117) and 500 thermal cycles (-30℃ to 80℃), ensuring reliability in coastal, desert, and industrial areas

04

Plug-and-Play Installation & Low Maintenance: Reducing Fleet Downtime

Optimized for fleet maintenance efficiency, the gas leak alarm features a user-friendly design. The 5-pin waterproof connector plugs directly into the GCU wiring harness, and the alarm secures to the dashboard via 4 M4×8 self-tapping screws—requiring only a Phillips screwdriver for installation. A single technician can complete replacement in 15 minutes, 60% faster than non-OE alarms. The alarm’s semiconductor sensor has a service life of ≥180,000km, and its low power consumption (≤360mW) avoids draining the truck battery. Clear markings (“GAS LEAK ALARM”) and color-coded wires (red=positive, black=ground, blue=signal) prevent installation errors. It comes with a 2-year/200,000km warranty, reducing maintenance costs and ensuring continuous safety protection for fleet operations

TECHNICAL SUPPORT

1. Accessories selection consultation

- Provide ** intelligent selection tools ** (such as parts matching query system), input the vehicle model VIN code or engine model to match the corresponding parts number, reducing the selection error rate.


The technical team is available online 7×12 hours to answer technical questions about accessories (such as material compatibility and installation processes).


2. Customized development support

We offer specialized R&D services for special market demands (such as heat dissipation accessories for high-temperature regions in the Middle East and dedicated suspension components for road conditions in Africa), and complete sample delivery within six weeks.


3. Training and Technical materials

Provide remote/on-site training for the customer's after-sales team (such as diagnosis of electrical control accessories and DPF regeneration operation), along with multilingual versions of the "Accessories Installation Manual" and "Troubleshooting Guide".


4. Quality Traceability and Improvement

Through the QR code traceability system (one product, one code), track the production batch of accessories and the source of raw materials, respond quickly to quality complaints and initiate improvement processes.

AFTER-SALES AND LOGISTICS SUPPORT

After-sales service

After-sales service

Quality Assurance Policy


-The warranty period for original factory parts is 12 months (counting from the date of signature for receipt), covering material defects, process issues, and man-made damage.


- Provide "Localized Express repair Service" : Cooperate with third-party repair networks in markets such as Southeast Asia and the Middle East, and deliver emergency parts to designated repair points within 4 hours.


Return and Exchange Process


-The customer is required to submit the test report (such as a third-party appraisal) within the warranty period. After confirmation by Dongfeng, a reissue or refund will be arranged within 5 working days.

Logistics support

Logistics support

Warehouse Layout


-Five major regional accessory centers have been established globally (Southeast Asia, the Middle East, Africa, South America, and Europe) to achieve "next-day delivery" for mainstream accessories (covering customers within the regions).


Emergency Logistics Plan


-Emergency parts can be directly delivered within 48 hours via the "Dongfeng Exclusive Aviation Special Line" (such as engine ECU, brake valves and other key components).


Packaging Optimization

-Use shockproof and moisture-proof packaging (such as honeycomb cartons + pearl cotton), and reinforce fragile parts (such as glass, sensors), keeping the damage rate within 0.5%.