Cooling system

Cooling system

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Dongfeng kinland Compressor assembly - with clutch 8104010-C0100

The Dongfeng Kinland Compressor Assembly 8104010-C0100 features a factory-integrated electromagnetic clutch, a critical component that enables precise, on-demand activation of the truck’s air conditioning (AC) system. The clutch operates via an electric signal from the vehicle’s AC control unit: when cooling is required, the clutch engages (electromagnetically locking the pulley to the compressor shaft) to drive refrigerant compression; when cooling is unnecessary, it disengages (allowing the pulley to spin freely) to reduce engine load and fuel consumption. This integrated design eliminates the need for separate clutch installation, ensures perfect alignment between the clutch and compressor (reducing wear), and delivers responsive cooling activation—essential for maintaining driver comfort in extreme temperatures during long-haul trips

Product Attributes

Warranty: 1 YEARS Part name: Compressor assembly - with clutch 8104010-C0100

PRODUCT DESCRIPTION

01

OEM-Grade Compatibility with Dongfeng Kinland Powertrains​

Exclusively engineered for Dongfeng Kinland heavy-duty trucks, this compressor assembly adheres to strict OEM dimensional and performance specifications, ensuring seamless integration with the vehicle’s existing AC system and engine powertrain. It matches the factory mounting points, belt drive configuration, and refrigerant line connections (compatible with R134a, the standard refrigerant for modern heavy-duty trucks) of Dongfeng Kinland models, enabling direct replacement without modifications to the engine bay or AC piping. The assembly’s electrical connector also aligns perfectly with the truck’s factory wiring harness, supporting plug-and-play installation—critical for minimizing downtime during maintenance or repairs

02

High Compression Efficiency for Reliable Cooling Performance​

Built with a precision-machined scroll or piston compression mechanism (depending on Dongfeng Kinland’s specific AC system design), the 8104010-C0100 assembly delivers high compression efficiency, capable of maintaining a refrigerant pressure range of 200-250 PSI (high side) and 30-40 PSI (low side)—optimal for cooling heavy-duty truck cabins (typically 20-30 cubic meters) even in high ambient temperatures (up to 45°C). The compressor’s internal components (e.g., cylinders, pistons, valves) are crafted from high-strength aluminum alloy and treated with anti-wear coatings, ensuring smooth operation and consistent refrigerant flow. This efficiency not only guarantees fast cabin cooling but also reduces the load on the truck’s engine, supporting better fuel economy during AC use

03

Durable Construction for Heavy-Duty Operating Conditions​

The compressor assembly is designed to withstand the harsh operating environments of commercial trucks, including constant vibration, temperature fluctuations, and exposure to road debris. The outer housing is made of cast aluminum alloy, which offers excellent heat dissipation (critical for preventing compressor overheating) and corrosion resistance (treated with a powder-coat finish to resist rust from moisture or road salt). The electromagnetic clutch features a heat-resistant coil (rated for 12V/24V, matching Dongfeng Kinland’s electrical system) and a wear-resistant friction plate, ensuring reliable engagement/disengagement for over 100,000 cycles. Additionally, the assembly includes a built-in oil separator and filter, which trap contaminants and maintain proper lubrication of internal components—extending the compressor’s service life to over 200,000 kilometers under standard use

04

Compliance with Global Safety & Environmental Standards​

The Dongfeng Kinland Compressor Assembly 8104010-C0100 meets rigorous international standards for safety, performance, and environmental friendliness, including ISO 1217 (reciprocating refrigerant compressors), SAE J2788 (automotive air conditioning compressors), and EPA 608 (refrigerant handling and leakage prevention). It undergoes comprehensive testing, such as: pressure decay tests (to ensure no refrigerant leakage, with a maximum allowable leak rate of 1 gram per year), vibration endurance tests (10-500 Hz for 50,000 cycles), and thermal shock tests (-40°C to 120°C for 100 cycles). The assembly is also designed to be refrigerant-leak tight, supporting compliance with global environmental regulations that limit greenhouse gas emissions from AC systems. By meeting these standards, it ensures safe, reliable operation and reduces the risk of AC system failures that could disrupt truck operations

TECHNICAL SUPPORT

1. Accessories selection consultation

- Provide ** intelligent selection tools ** (such as parts matching query system), input the vehicle model VIN code or engine model to match the corresponding parts number, reducing the selection error rate.


The technical team is available online 7×12 hours to answer technical questions about accessories (such as material compatibility and installation processes).


2. Customized development support

We offer specialized R&D services for special market demands (such as heat dissipation accessories for high-temperature regions in the Middle East and dedicated suspension components for road conditions in Africa), and complete sample delivery within six weeks.


3. Training and Technical materials

Provide remote/on-site training for the customer's after-sales team (such as diagnosis of electrical control accessories and DPF regeneration operation), along with multilingual versions of the "Accessories Installation Manual" and "Troubleshooting Guide".


4. Quality Traceability and Improvement

Through the QR code traceability system (one product, one code), track the production batch of accessories and the source of raw materials, respond quickly to quality complaints and initiate improvement processes.

AFTER-SALES AND LOGISTICS SUPPORT

After-sales service

After-sales service

Quality Assurance Policy


-The warranty period for original factory parts is 12 months (counting from the date of signature for receipt), covering material defects, process issues, and man-made damage.


- Provide "Localized Express repair Service" : Cooperate with third-party repair networks in markets such as Southeast Asia and the Middle East, and deliver emergency parts to designated repair points within 4 hours.


Return and Exchange Process


-The customer is required to submit the test report (such as a third-party appraisal) within the warranty period. After confirmation by Dongfeng, a reissue or refund will be arranged within 5 working days.

Logistics support

Logistics support

Warehouse Layout


-Five major regional accessory centers have been established globally (Southeast Asia, the Middle East, Africa, South America, and Europe) to achieve "next-day delivery" for mainstream accessories (covering customers within the regions).


Emergency Logistics Plan


-Emergency parts can be directly delivered within 48 hours via the "Dongfeng Exclusive Aviation Special Line" (such as engine ECU, brake valves and other key components).


Packaging Optimization

-Use shockproof and moisture-proof packaging (such as honeycomb cartons + pearl cotton), and reinforce fragile parts (such as glass, sensors), keeping the damage rate within 0.5%.