Cooling system

Cooling system

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Dongfeng Xinjiang truck spare parts Cooling module 1300910-T5WFJ1Y

The Cooling Module (Part No.: 1300910-T5WFJ1Y) is exclusively engineered to match the original specifications of Dongfeng Xinjiang truck models (e.g., X7 Heavy-Duty, X5 Tractor), ensuring seamless integration with the vehicle’s engine cooling system. Its overall dimensions (850mm×620mm×180mm), mounting hole positions (8 pre-drilled M8 holes with 200mm spacing), and interface connections (for water inlet/outlet, fan wiring, and temperature sensor) align precisely with the factory engine (e.g., Dongfeng Cummins ISD series) and front-end frame. The module’s core thickness (40mm) and fan diameter (550mm) are calibrated to the engine’s heat dissipation demand, avoiding overcooling or insufficient cooling. It complies with Dongfeng Xinjiang’s thermal management standards, directly replacing the OE cooling module without modifications. This OE compliance guarantees no fitment issues, preventing engine overheating or fan operation errors common with generic modules

Product Attributes

Warranty: 1 YEARS ,Part name: Cooling module 1300910-T5WFJ1Y

PRODUCT DESCRIPTION

01

High-Efficiency Heat Dissipation: Maintaining Engine Optimal Temperature​

Built to efficiently regulate the engine’s operating temperature (ideal range: 82-95℃), this cooling module integrates a high-performance radiator, condenser, and electric fan for comprehensive heat dissipation. The radiator core uses multi-row aluminum micro-channels (0.8mm channel width) with a heat transfer area of 12㎡—increasing heat dissipation efficiency by 25% compared to standard radiators. The electric fan (12V/24V dual-voltage compatible) delivers an airflow rate of 3200 CFM (cubic feet per minute), ensuring rapid heat removal even during heavy-haul operations (e.g., climbing slopes with full load). A built-in temperature sensor triggers fan speed adjustment (50%/100% speed) based on coolant temperature, optimizing energy consumption while maintaining cooling performance. In tests, the module reduces engine coolant temperature by 8-10℃ within 5 minutes of fan activation, preventing overheating-related power loss or engine damage

02

Robust Structural Design: Withstanding Heavy-Duty Conditions​

Engineered to endure the mechanical stress of truck operation—including road vibration, airflow impact, and minor collisions—the cooling module features a reinforced frame and durable core structure. The outer frame is made of high-strength aluminum alloy (6061-T6) with a tensile strength of ≥276MPa, resisting deformation from road vibration (tested to 5-2000Hz, compliant with ISO 16750-3). The radiator core is bonded with high-temperature-resistant epoxy resin, ensuring micro-channels remain sealed even under thermal expansion (operating temperature range: -40℃ to 130℃). The electric fan’s housing is made of impact-modified ABS plastic (UL94 V-0 flame-retardant), protecting internal components from road debris. Additionally, the module’s fan guard uses 3mm-thick stainless steel wires (spacing 20mm) to prevent foreign objects from damaging the fan blades—critical for off-road or construction-site driving

03

Comprehensive Anti-Corrosion Protection: Durability in Harsh Environments​

Designed to resist corrosion from coolant, road salt, rain, and humidity—the primary threats to cooling systems—the module features multi-layer protective treatments. The radiator core and aluminum frame undergo a chromate conversion coating (10μm) followed by a hydrophilic coating (5μm), which prevents coolant scaling and enhances heat transfer while blocking rust. The fan’s electrical connectors are IP67-sealed, preventing water intrusion and corrosion of copper terminals. All metal fasteners (mounting bolts, fan brackets) are zinc-nickel plated (12μm thickness), passing 1000-hour salt spray testing (per ASTM B117) with no red rust. The module’s coolant channels are pre-treated with an anti-corrosion inhibitor, compatible with ethylene glycol-based coolants (common in Dongfeng Xinjiang trucks) and extending the system’s service life by 50% compared to unprotected modules

04

Plug-and-Play Installation: Minimizing Downtime​

Designed for efficient installation, the cooling module comes pre-assembled with all critical components—radiator, condenser, electric fan, temperature sensor, and wiring harness—reducing on-site assembly time. The package includes 8 galvanized M8×25 bolts (grade 8.8), lock washers, and a detailed installation guide with Dongfeng Xinjiang-specific diagrams. Installation steps are straightforward: align the module’s mounting holes with the front-end frame, secure with bolts (torque to 20-25N·m), connect the water inlet/outlet hoses to the engine, and plug the fan wiring harness into the vehicle’s electrical system. No specialized tools (e.g., radiator core pullers) are required, and a professional technician can complete installation in 60 minutes or less. The module’s pre-calibrated temperature sensor ensures immediate functionality after installation, eliminating the need for post-installation adjustments. This easy installation design reduces labor costs and minimizes truck downtime—critical for commercial operations relying on continuous vehicle availability

TECHNICAL SUPPORT

1. Accessories selection consultation

- Provide ** intelligent selection tools ** (such as parts matching query system), input the vehicle model VIN code or engine model to match the corresponding parts number, reducing the selection error rate.


The technical team is available online 7×12 hours to answer technical questions about accessories (such as material compatibility and installation processes).


2. Customized development support

We offer specialized R&D services for special market demands (such as heat dissipation accessories for high-temperature regions in the Middle East and dedicated suspension components for road conditions in Africa), and complete sample delivery within six weeks.


3. Training and Technical materials

Provide remote/on-site training for the customer's after-sales team (such as diagnosis of electrical control accessories and DPF regeneration operation), along with multilingual versions of the "Accessories Installation Manual" and "Troubleshooting Guide".


4. Quality Traceability and Improvement

Through the QR code traceability system (one product, one code), track the production batch of accessories and the source of raw materials, respond quickly to quality complaints and initiate improvement processes.

AFTER-SALES AND LOGISTICS SUPPORT

After-sales service

After-sales service

Quality Assurance Policy


-The warranty period for original factory parts is 12 months (counting from the date of signature for receipt), covering material defects, process issues, and man-made damage.


- Provide "Localized Express repair Service" : Cooperate with third-party repair networks in markets such as Southeast Asia and the Middle East, and deliver emergency parts to designated repair points within 4 hours.


Return and Exchange Process


-The customer is required to submit the test report (such as a third-party appraisal) within the warranty period. After confirmation by Dongfeng, a reissue or refund will be arranged within 5 working days.

Logistics support

Logistics support

Warehouse Layout


-Five major regional accessory centers have been established globally (Southeast Asia, the Middle East, Africa, South America, and Europe) to achieve "next-day delivery" for mainstream accessories (covering customers within the regions).


Emergency Logistics Plan


-Emergency parts can be directly delivered within 48 hours via the "Dongfeng Exclusive Aviation Special Line" (such as engine ECU, brake valves and other key components).


Packaging Optimization

-Use shockproof and moisture-proof packaging (such as honeycomb cartons + pearl cotton), and reinforce fragile parts (such as glass, sensors), keeping the damage rate within 0.5%.