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Dongfeng GX truck parts Front suspension U-bolt 2901131-T78H0

This front suspension U-bolt (Part No. 2901131-T78H0) is exclusively engineered for Dongfeng GX truck models, developed via 3D precision scanning of the original vehicle’s front suspension axle and leaf spring assembly. It replicates every critical dimension—including U-bolt inner width (matched to the axle tube diameter), bolt length (aligned with leaf spring stack height), and thread pitch (M20×2.5, OEM-standard)—with a tolerance of ±0.02mm. Unlike universal U-bolts that require cutting or rethreading, it directly fits the Dongfeng GX’s front suspension mounting points, securing the leaf spring to the axle without gaps or misalignment. This precise fit guarantees uniform load distribution across the suspension, avoiding stress concentration that could damage axles or springs, and ensures compatibility with the truck’s original nuts and washers

Product Attributes

Warranty: 1 YEARS ,Part name: Front suspension U-bolt 2901131-T78H0 

PRODUCT DESCRIPTION

01

High-Strength Alloy Steel Construction for Heavy-Duty Load Bearing​

Built to withstand the extreme mechanical stress of Dongfeng GX’s front suspension (supporting up to 80% of the truck’s gross vehicle weight during braking or rough terrain), the U-bolt is crafted from 40Cr high-strength alloy steel. After quenching and tempering heat treatment, it achieves a tensile strength of 1,000MPa and a yield strength of 800MPa—far exceeding the 600MPa standard for ordinary carbon steel U-bolts. This material can endure repeated dynamic loads (e.g., potholes, uneven roads) and static loads (heavy cargo) without stretching, bending, or breaking. Rigorous load testing confirms the U-bolt maintains structural integrity even under 120% of the Dongfeng GX’s maximum front axle load, making it reliable for long-haul or heavy-cargo transportation

02

Multi-Layer Corrosion Protection for Long-Term Durability​

Exposed to road salt, rain, mud, and humidity (common in front suspension environments), the U-bolt undergoes a three-step anti-corrosion treatment. First, a hot-dip galvanizing layer (85μm thickness) creates a dense zinc barrier against rust; second, a passivation coating enhances galvanization adhesion and resists white rust; third, a black oxide finish adds an extra layer of protection and improves aesthetic consistency with the suspension system. This combination enables the U-bolt to pass 1,000 hours of neutral salt spray testing without rust or coating peeling—double the industry average for truck suspension components. The coating also remains stable in extreme temperatures (-40°C to 200°C), ensuring no degradation from brake heat or winter road de-icing agents

03

Precision Threading & Safety Locking Compatibility​

To ensure secure and permanent fastening, the U-bolt features precision-rolled threads with a class 10.9 fit—providing tight engagement with OEM nuts and minimizing thread stripping risk. The thread surface is treated with anti-seize compound (high-temperature graphite-based), preventing galling during installation and ensuring easy removal for maintenance (even after years of use). Additionally, the U-bolt is compatible with Dongfeng GX’s original lock washers (double-sided serrated type), which bite into the leaf spring plate and nut to prevent loosening from vibration—critical for front suspension components that experience constant shaking. This design eliminates the need for retightening after initial installation, reducing maintenance downtime for fleet operators

04

Easy Installation & Rigorous Quality Assurance​

Engineered for efficient use in truck repair shops, this U-bolt simplifies installation with user-friendly features. It comes with pre-applied anti-seize compound and is paired with OEM-matched nuts and lock washers (no separate parts required). The U-bolt’s smooth, burr-free ends prevent damage to leaf spring bushings during installation, and its consistent bend radius ensures it sits flush against the axle tube without gaps. To guarantee quality, each unit is manufactured in an IATF 16949 certified facility and undergoes strict inspections: dimensional checks via 3D coordinate measuring machines, tensile strength tests, thread gauge verification, and corrosion resistance testing. It also includes a 36-month warranty against manufacturing defects (e.g., thread damage, material cracking, or coating failure), providing Dongfeng GX truck owners with long-term peace of mind and reliable front suspension performance

TECHNICAL SUPPORT

1. Accessories selection consultation

- Provide ** intelligent selection tools ** (such as parts matching query system), input the vehicle model VIN code or engine model to match the corresponding parts number, reducing the selection error rate.


The technical team is available online 7×12 hours to answer technical questions about accessories (such as material compatibility and installation processes).


2. Customized development support

We offer specialized R&D services for special market demands (such as heat dissipation accessories for high-temperature regions in the Middle East and dedicated suspension components for road conditions in Africa), and complete sample delivery within six weeks.


3. Training and Technical materials

Provide remote/on-site training for the customer's after-sales team (such as diagnosis of electrical control accessories and DPF regeneration operation), along with multilingual versions of the "Accessories Installation Manual" and "Troubleshooting Guide".


4. Quality Traceability and Improvement

Through the QR code traceability system (one product, one code), track the production batch of accessories and the source of raw materials, respond quickly to quality complaints and initiate improvement processes.

AFTER-SALES AND LOGISTICS SUPPORT

After-sales service

After-sales service

Quality Assurance Policy


-The warranty period for original factory parts is 12 months (counting from the date of signature for receipt), covering material defects, process issues, and man-made damage.


- Provide "Localized Express repair Service" : Cooperate with third-party repair networks in markets such as Southeast Asia and the Middle East, and deliver emergency parts to designated repair points within 4 hours.


Return and Exchange Process


-The customer is required to submit the test report (such as a third-party appraisal) within the warranty period. After confirmation by Dongfeng, a reissue or refund will be arranged within 5 working days.

Logistics support

Logistics support

Warehouse Layout


-Five major regional accessory centers have been established globally (Southeast Asia, the Middle East, Africa, South America, and Europe) to achieve "next-day delivery" for mainstream accessories (covering customers within the regions).


Emergency Logistics Plan


-Emergency parts can be directly delivered within 48 hours via the "Dongfeng Exclusive Aviation Special Line" (such as engine ECU, brake valves and other key components).


Packaging Optimization

-Use shockproof and moisture-proof packaging (such as honeycomb cartons + pearl cotton), and reinforce fragile parts (such as glass, sensors), keeping the damage rate within 0.5%.