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Dongfeng VL truck spare parts Rear Suspension Cover Plate 2902105-ND500

The Rear Suspension Cover Plate (Part No.: 2902105-ND500) is an OE-matching component exclusively engineered for Dongfeng VL truck series, covering 12m-15m heavy-duty models equipped with leaf spring or air suspension systems—including cargo trucks, dump trucks, and tractor units. Its core parameters—650mm×280mm×8mm dimensions, 12 M16 mounting holes (180mm bolt circle), and 15° curved profile—align precisely with the truck’s rear suspension beam (OE part 2902101-ND500) and axle housing (OE part 2903010-ND500). The cover plate’s pre-cut notches match the suspension’s shock absorber and stabilizer bar positions, complying with Dongfeng’s Q/DFL 3120-2024 chassis parts standards for seamless integration without trimming or drilling

Product Attributes

Warranty: 1 YEARS ,Part name: Rear Suspension Cover Plate 2902105-ND500

PRODUCT DESCRIPTION

01

Heavy-Duty Protection: Shielding Suspension Components from Damage

Built as a frontline shield for the rear suspension, this cover plate effectively protects critical components from road debris, gravel, mud, and water. The 8mm-thick steel plate covers 90% of the suspension’s exposed mechanical parts, including leaf springs, bushings, and connecting bolts—preventing abrasion-induced wear that shortens component lifespan by 50%. In off-road or construction scenarios, it absorbs impact from rocks and potholes, reducing suspension beam deformation risks by 40%. The curved design redirects water and mud away from the suspension, minimizing rust formation on metal components and extending the interval between suspension maintenance by 30%

02

High-Strength Material & Reinforced Structure: Withstanding Heavy Loads

Engineered to endure the extreme stresses of heavy-duty truck operations, the cover plate is crafted from Q345B high-strength structural steel—offering a tensile strength of 510-620MPa and yield strength of ≥345MPa, 25% stronger than ordinary Q235 steel. It undergoes hot-rolling and shot blasting processes to eliminate internal stress, ensuring no deformation under the truck’s maximum load (40 tons). The edges are reinforced with 12mm-thick folded flanges, and the mounting hole peripheries feature 15mm-diameter reinforcing washers integrated into the plate, preventing bolt pull-out under vibration. Finite element analysis confirms it maintains structural integrity under 50g impact loads, far exceeding real-world road stress

03

Corrosion Resistance & Weather Adaptability: Durability in Harsh Environments

Designed for the diverse operating environments of Dongfeng VL trucks—from coastal high-salt areas to dusty mining sites—the cover plate exhibits exceptional corrosion resistance. It undergoes a three-layer anti-corrosion treatment: zinc phosphate pretreatment, cathodic electrophoretic coating (80μm thickness), and topcoat powder coating (60μm thickness). This system passes 2000-hour neutral salt spray testing (ASTM B117) with no red rust, ensuring durability in coastal regions. The coating also resists UV aging and chemical corrosion from road de-icing salts, maintaining performance in temperatures ranging from -40℃ (northeast China winters) to 85℃ (southwest China summers). It requires no additional painting or maintenance during its service life

04

Easy Installation & Cost-Efficiency: Optimizing Fleet Maintenance

Optimized for efficient fleet maintenance, the rear suspension cover plate features a user-friendly design that simplifies installation and reduces downtime. It comes with 12 pre-matched M16×45 high-strength bolts and lock nuts, which align perfectly with the suspension beam’s original threaded holes. Installation requires only a torque wrench (220-240N·m) and takes two technicians 45 minutes to complete—50% faster than non-OE plates with mismatched mounting points. The plate’s lightweight design (18kg) ensures easy handling during installation, while its long service life (≥300,000km) minimizes replacement frequency. By protecting expensive suspension components from damage, it reduces maintenance costs by 40% over the truck’s lifespan, making it a cost-effective investment for fleet operators

TECHNICAL SUPPORT

1. Accessories selection consultation

- Provide ** intelligent selection tools ** (such as parts matching query system), input the vehicle model VIN code or engine model to match the corresponding parts number, reducing the selection error rate.


The technical team is available online 7×12 hours to answer technical questions about accessories (such as material compatibility and installation processes).


2. Customized development support

We offer specialized R&D services for special market demands (such as heat dissipation accessories for high-temperature regions in the Middle East and dedicated suspension components for road conditions in Africa), and complete sample delivery within six weeks.


3. Training and Technical materials

Provide remote/on-site training for the customer's after-sales team (such as diagnosis of electrical control accessories and DPF regeneration operation), along with multilingual versions of the "Accessories Installation Manual" and "Troubleshooting Guide".


4. Quality Traceability and Improvement

Through the QR code traceability system (one product, one code), track the production batch of accessories and the source of raw materials, respond quickly to quality complaints and initiate improvement processes.

AFTER-SALES AND LOGISTICS SUPPORT

After-sales service

After-sales service

Quality Assurance Policy


-The warranty period for original factory parts is 12 months (counting from the date of signature for receipt), covering material defects, process issues, and man-made damage.


- Provide "Localized Express repair Service" : Cooperate with third-party repair networks in markets such as Southeast Asia and the Middle East, and deliver emergency parts to designated repair points within 4 hours.


Return and Exchange Process


-The customer is required to submit the test report (such as a third-party appraisal) within the warranty period. After confirmation by Dongfeng, a reissue or refund will be arranged within 5 working days.

Logistics support

Logistics support

Warehouse Layout


-Five major regional accessory centers have been established globally (Southeast Asia, the Middle East, Africa, South America, and Europe) to achieve "next-day delivery" for mainstream accessories (covering customers within the regions).


Emergency Logistics Plan


-Emergency parts can be directly delivered within 48 hours via the "Dongfeng Exclusive Aviation Special Line" (such as engine ECU, brake valves and other key components).


Packaging Optimization

-Use shockproof and moisture-proof packaging (such as honeycomb cartons + pearl cotton), and reinforce fragile parts (such as glass, sensors), keeping the damage rate within 0.5%.