Chassis system

Chassis system

Home / Products / DONGFENG XINJIANG / Chassis system / Dongfeng xinjiang truck spare parts left side installation bracket assembly 8406619-KXGG01Y

Dongfeng xinjiang truck spare parts left side installation bracket assembly 8406619-KXGG01Y

The Left Side Installation Bracket Assembly (Part No.: 8406619-KXGG01Y) is exclusively engineered to match the original specifications of Dongfeng Xinjiang heavy-duty trucks, covering X7, X5, and Tianlong KL series (cargo, tractor, and engineering variants). Its key parameters—310mm×170mm×85mm dimensions, 6 M14 threaded mounting holes (spaced 105mm horizontally, 65mm vertically), and left-oriented 7° tilt angle—align precisely with the truck’s left-side chassis beam (OE part 8406610-KXGG01Y) and target components (e.g., fuel tanks, air reservoirs, or toolboxes). The bracket’s 190mm×110mm contact surface fits component footprints perfectly, avoiding misalignment. As an OE-matching part, it requires no drilling/welding, directly replacing the original bracket while preserving the left-side system’s structural balance and installation accuracy

Product Attributes

Warranty: 1 YEARS ,Part name: installation bracket assembly 8406619-KXGG01Y

PRODUCT DESCRIPTION

01

Heavy-Duty Load-Bearing: Securing Left-Side Components

Built to anchor heavy left-side components (fuel tanks up to 380kg, air reservoirs up to 90kg), the bracket delivers exceptional load-bearing performance. It is fabricated from high-strength low-alloy steel (Q460 grade) with a minimum yield strength of 460MPa and tensile strength of 550-670MPa—outperforming Q355 steel by 28% in load resistance. The 10mm-thick main body integrates 12mm-thick triangular reinforcing ribs at stress points (mounting holes, corners), distributing static/dynamic loads evenly across the chassis. Under dynamic conditions (bumps, turns), the bracket maintains maximum deflection ≤1.6mm (full load), preventing component shifting that could damage hoses or electrical connections. This robustness ensures stability during heavy-haul or off-road operations

02

Precision Positioning Design: Simplifying Component Alignment

Engineered for precise left-side component installation, the bracket features a multi-point positioning structure that cuts alignment time by 40%. It includes 2 conical locating pins (15mm diameter, 28mm length) fitting the chassis’s pre-drilled holes, ensuring initial positioning accuracy within ±0.4mm. The component mounting surface has a flatness tolerance of ≤0.2mm/m, ensuring tight contact and eliminating vibration-causing gaps. Four slotted adjustment holes (17mm×11mm) allow ±4mm micro-adjustment, accommodating minor chassis deformation or component variations. Clear “FRONT”/“TOP” marks and part number engraving prevent reverse installation, ensuring correct fitment on the first attempt—critical for left-side weight distribution

03

Multi-Layer Anti-Corrosion: Durability in Harsh Environments

Designed to resist corrosion from road salt, moisture, and contaminants, the bracket uses a four-step anti-corrosion process. First, a 12μm zinc phosphate pretreatment forms a rust-inhibiting base. Next, a 20μm electrophoretic primer ensures uniform coverage. Then, an 85-95μm epoxy-polyester powder coating creates a scratch-resistant barrier. Finally, a clear chromate passivation layer enhances chemical resistance. It passes 1800-hour salt spray testing (ASTM B117) with no red rust, suitable for coastal/snowy regions. The bracket withstands -40℃ to 120℃ without coating peeling, adapting to frigid winters and hot deserts. Zinc-plated steel inserts in threaded holes prevent thread rust, ensuring easy disassembly during maintenance

04

Versatile Adaptability & Easy Installation: Reducing Downtime

Optimized for fleet maintenance, the bracket combines versatility with user-friendliness. It fits multiple left-side components (fuel tanks, air reservoirs) by replacing adapter plates, reducing inventory costs. The package includes 6 M14×45 grade 10.9 bolts, lock washers, and flat washers, matching OE torque requirements (150-170N·m). Installation needs only a hydraulic torque wrench; two technicians complete it in 40 minutes or less. The 6.5kg lightweight design simplifies handling, while pre-greased locating pins reduce friction. Its modular structure allows replacing damaged reinforcing ribs instead of the entire assembly, further lowering maintenance costs—ideal for fleet efficiency

TECHNICAL SUPPORT

1. Accessories selection consultation

- Provide ** intelligent selection tools ** (such as parts matching query system), input the vehicle model VIN code or engine model to match the corresponding parts number, reducing the selection error rate.


The technical team is available online 7×12 hours to answer technical questions about accessories (such as material compatibility and installation processes).


2. Customized development support

We offer specialized R&D services for special market demands (such as heat dissipation accessories for high-temperature regions in the Middle East and dedicated suspension components for road conditions in Africa), and complete sample delivery within six weeks.


3. Training and Technical materials

Provide remote/on-site training for the customer's after-sales team (such as diagnosis of electrical control accessories and DPF regeneration operation), along with multilingual versions of the "Accessories Installation Manual" and "Troubleshooting Guide".


4. Quality Traceability and Improvement

Through the QR code traceability system (one product, one code), track the production batch of accessories and the source of raw materials, respond quickly to quality complaints and initiate improvement processes.

AFTER-SALES AND LOGISTICS SUPPORT

After-sales service

After-sales service

Quality Assurance Policy


-The warranty period for original factory parts is 12 months (counting from the date of signature for receipt), covering material defects, process issues, and man-made damage.


- Provide "Localized Express repair Service" : Cooperate with third-party repair networks in markets such as Southeast Asia and the Middle East, and deliver emergency parts to designated repair points within 4 hours.


Return and Exchange Process


-The customer is required to submit the test report (such as a third-party appraisal) within the warranty period. After confirmation by Dongfeng, a reissue or refund will be arranged within 5 working days.

Logistics support

Logistics support

Warehouse Layout


-Five major regional accessory centers have been established globally (Southeast Asia, the Middle East, Africa, South America, and Europe) to achieve "next-day delivery" for mainstream accessories (covering customers within the regions).


Emergency Logistics Plan


-Emergency parts can be directly delivered within 48 hours via the "Dongfeng Exclusive Aviation Special Line" (such as engine ECU, brake valves and other key components).


Packaging Optimization

-Use shockproof and moisture-proof packaging (such as honeycomb cartons + pearl cotton), and reinforce fragile parts (such as glass, sensors), keeping the damage rate within 0.5%.