Warranty: 1 YEARS ,Part name: bend bracket assembly 8403070-C42KE04Y
The Right Bend Bracket Assembly (Part No.: 8403070-C42KE04Y) is exclusively engineered to match the original specifications of Dongfeng Xinjiang truck models (e.g., X7 Heavy-Duty, X5 Tractor), ensuring seamless integration with the vehicle’s targeted mounting position—typically the right-side chassis frame or body connection points (e.g., for exhaust systems, fuel lines, or cab supports). Its overall dimensions (320mm×180mm×90mm), pre-drilled mounting holes (6 M10 holes with 120mm spacing), and 90° bend angle align precisely with the factory’s pre-installed brackets and component interfaces. The bracket’s offset (45mm from the mounting surface) is calibrated to fit the truck’s spatial constraints, avoiding interference with adjacent parts like suspension links or brake lines. It directly replaces the OE right bend bracket, preserving the original assembly’s load distribution and clearance. This OE compliance guarantees no modification is needed, making it ideal for factory maintenance or replacement of worn/damaged units
Product Attributes
Warranty: 1 YEARS ,Part name: bend bracket assembly 8403070-C42KE04Y
PRODUCT DESCRIPTION
Heavy-Duty Structural Strength: Supporting High Loads & Torsion
Built to withstand the mechanical stress of truck operation—including static loads (up to 500kg) and dynamic torsion from road vibrations—this bracket assembly features a reinforced Q355B low-alloy high-strength steel structure. The main body (8mm thick) delivers a minimum yield strength of 355MPa and tensile strength of 470-630MPa, ensuring it resists bending or deformation even under heavy loads (e.g., supporting exhaust systems or fuel tanks). The 90° bend joint is reinforced with 12mm-thick triangular gussets, which distribute torsional forces evenly and prevent cracking at the stress concentration point. Unlike thin carbon steel brackets, Q355B’s low-temperature toughness (-40℃ impact energy ≥34J) avoids brittle fracture in freezing environments, critical for trucks operating in cold regions. This robust design ensures the bracket maintains structural integrity for over 8 years of heavy-haul use
Multi-Layer Anti-Corrosion Coating: Durability in Harsh Environments
Engineered to resist corrosion from road salt, mud, rain, and chassis grease—major threats to undercarriage components—the bracket assembly features a professional three-layer anti-corrosion system. First, a zinc phosphate pretreatment layer (10μm) is applied to the steel surface to block rust at the substrate. Then, a high-temperature electrostatic powder coating (80-100μm) with epoxy-polyester composite is baked on, forming a scratch-resistant, waterproof barrier that resists peeling even after prolonged exposure to chemicals or UV radiation. Finally, a clear chromate passivation layer enhances coating adhesion and chemical resistance. This system passes 1200-hour salt spray testing (per ASTM B117) with no red rust, ensuring durability for over 10 years in coastal areas, rainy regions, or winter roads with deicing salt. All mounting holes are coated with anti-seize compound, preventing thread rust and enabling easy removal during maintenance
Precision Machining & Mounting Accuracy: Ensuring Component Alignment
Designed for precise component mounting, the bracket assembly undergoes CNC cutting, bending, and drilling to achieve strict dimensional accuracy. The 90° bend angle has a tolerance of ±0.5°, ensuring the bracket aligns perfectly with the mounted component (e.g., exhaust pipe or fuel line) and avoids forced installation that could damage seals or connections. Mounting holes are drilled with a concentricity error of ≤0.1mm, guaranteeing perfect alignment with the chassis frame’s pre-drilled holes and preventing bolt cross-threading. The bracket’s surface roughness is ≤1.6μm, ensuring flat contact with the mounting surface and even load distribution. Additionally, the bracket’s edges are deburred and rounded (radius: 2mm) to prevent damage to adjacent hoses or wires during installation or operation. This precision ensures the mounted component functions as intended, reducing wear and extending its service life
Versatile Application & Easy Installation: Minimizing Downtime
Beyond its primary use, the right bend bracket assembly supports versatile applications across Dongfeng Xinjiang trucks—serving as a mounting solution for exhaust systems, fuel lines, air tanks, or cab support structures. The package includes 6 galvanized M10×35 high-strength bolts (grade 10.9), lock washers, and flat washers that match the factory thread specifications. Installation steps are straightforward: align the bracket’s holes with the chassis/body mounting points, secure with the included bolts, and torque to the recommended 45-50N·m with a standard wrench. No specialized tools are required, and one technician can complete installation in 30 minutes or less. The bracket’s design also allows for future adjustments (e.g., repositioning of mounted components) via its multiple mounting holes, enhancing flexibility for maintenance or modifications. This versatility and easy installation reduce labor costs and minimize truck downtime for commercial operators
TECHNICAL SUPPORT
1. Accessories selection consultation
- Provide ** intelligent selection tools ** (such as parts matching query system), input the vehicle model VIN code or engine model to match the corresponding parts number, reducing the selection error rate.
The technical team is available online 7×12 hours to answer technical questions about accessories (such as material compatibility and installation processes).
2. Customized development support
We offer specialized R&D services for special market demands (such as heat dissipation accessories for high-temperature regions in the Middle East and dedicated suspension components for road conditions in Africa), and complete sample delivery within six weeks.
3. Training and Technical materials
Provide remote/on-site training for the customer's after-sales team (such as diagnosis of electrical control accessories and DPF regeneration operation), along with multilingual versions of the "Accessories Installation Manual" and "Troubleshooting Guide".
4. Quality Traceability and Improvement
Through the QR code traceability system (one product, one code), track the production batch of accessories and the source of raw materials, respond quickly to quality complaints and initiate improvement processes.
AFTER-SALES AND LOGISTICS SUPPORT