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Dongfeng xinjiang truck parts protective support of the frame 2809218-T5KF04Y

The Protective Support of the Frame (Part No.: 2809218-T5KF04Y) is exclusively engineered to match the original specifications of Dongfeng Xinjiang truck models (e.g., X7 Heavy-Duty, X5 Tractor), ensuring seamless integration with the vehicle’s chassis frame. Its overall dimensions (480mm×160mm×95mm), mounting hole configuration (6 M12 holes with 180mm spacing), and 12° tilt angle align precisely with the factory frame rails (OE part 2801010-T5KF04Y) and adjacent components (e.g., fuel tanks, battery boxes). The support’s offset (55mm from the frame surface) is calibrated to fit the chassis’ spatial constraints, avoiding interference with suspension links, brake lines, or exhaust systems. As an OE-matching part, it requires no modifications to the frame or surrounding parts, directly replacing the original protective support while maintaining the chassis’ load distribution and clearance—eliminating fitment issues common with generic alternatives

Product Attributes

Warranty: 1 YEARS ,Part name: protective support of the frame 2809218-T5KF04Y

PRODUCT DESCRIPTION

01

Multi-Layer Frame Protection: Shielding Critical Chassis Components​

Built to protect the truck’s frame rails and underlying components from road hazards, this support delivers comprehensive defensive performance. The outer surface features a 10mm-thick steel impact plate that absorbs and disperses force from rocks, curbs, or debris—preventing dents or cracks in the frame’s high-stress areas (e.g., cross-member joints). A 5mm-thick rubber buffer pad (EPDM material) lines the inner side of the support, creating a shock-absorbing barrier between the support and frame—reducing vibration-induced wear (by 40% compared to unbuffered supports) and noise. Additionally, the support extends 120mm below the frame rail, acting as a “skid plate” to deflect obstacles away from vulnerable components like fuel lines or wiring harnesses. This multi-layer protection extends the frame’s service life by 30% and minimizes costly chassis repairs

02

Heavy-Duty Load-Bearing & Torsion Resistance​

Engineered to endure the mechanical stress of truck operation—including static loads (up to 800kg) and dynamic torsion from uneven roads—the protective support features a reinforced Q355B low-alloy high-strength steel structure. The main body (8mm thick) delivers a minimum yield strength of 355MPa and tensile strength of 470-630MPa, ensuring it resists bending or deformation even under heavy cargo loads (e.g., full-load hauling on construction sites). The support’s connection points to the frame are reinforced with 12mm-thick triangular gussets, which distribute torsional forces evenly and prevent cracking at stress concentrations. Unlike thin carbon steel supports, Q355B’s low-temperature toughness (-40℃ impact energy ≥34J) avoids brittle fracture in freezing environments—critical for trucks operating in cold regions. This robust design ensures the support maintains structural integrity for over 8 years of heavy-duty use

03

Comprehensive Anti-Corrosion Coating: Durability in Undercarriage Environments​

Designed to resist corrosion from road salt, mud, rain, and chassis grease—major threats to undercarriage components—the protective support features a professional three-layer anti-corrosion system. First, a zinc phosphate pretreatment layer (10μm) is applied to the steel surface to block rust at the substrate. Then, a high-temperature electrostatic powder coating (80-100μm) with epoxy-polyester composite is baked on, forming a scratch-resistant, waterproof barrier that resists peeling even after prolonged exposure to chemicals or UV radiation. Finally, a clear chromate passivation layer enhances coating adhesion and chemical resistance. This system passes 1200-hour salt spray testing (per ASTM B117) with no red rust, ensuring durability for over 10 years in coastal areas, rainy regions, or winter roads with deicing salt. All mounting holes are coated with anti-seize compound, preventing thread rust and enabling easy removal during maintenance

04

Precision Machining & Easy Installation: Minimizing Chassis Downtime​

Designed for efficient installation on Dongfeng Xinjiang trucks, the protective support undergoes CNC cutting, bending, and drilling to achieve strict dimensional accuracy. The 6 mounting holes are drilled with a concentricity error of ≤0.1mm, ensuring perfect alignment with the frame rail’s pre-drilled holes and preventing bolt cross-threading. The support’s surface roughness is ≤1.6μm, ensuring flat contact with the frame and even load distribution. The package includes 6 galvanized M12×40 high-strength bolts (grade 10.9), lock washers, and flat washers that match the factory thread specifications. Installation steps are straightforward: align the support with the frame rail, secure with bolts (torque to 60-65N·m), and verify clearance with adjacent components. No specialized tools are required, and one technician can complete installation in 40 minutes or less. This easy installation design reduces labor costs and minimizes truck downtime—critical for commercial operators relying on continuous vehicle availability

TECHNICAL SUPPORT

1. Accessories selection consultation

- Provide ** intelligent selection tools ** (such as parts matching query system), input the vehicle model VIN code or engine model to match the corresponding parts number, reducing the selection error rate.


The technical team is available online 7×12 hours to answer technical questions about accessories (such as material compatibility and installation processes).


2. Customized development support

We offer specialized R&D services for special market demands (such as heat dissipation accessories for high-temperature regions in the Middle East and dedicated suspension components for road conditions in Africa), and complete sample delivery within six weeks.


3. Training and Technical materials

Provide remote/on-site training for the customer's after-sales team (such as diagnosis of electrical control accessories and DPF regeneration operation), along with multilingual versions of the "Accessories Installation Manual" and "Troubleshooting Guide".


4. Quality Traceability and Improvement

Through the QR code traceability system (one product, one code), track the production batch of accessories and the source of raw materials, respond quickly to quality complaints and initiate improvement processes.

AFTER-SALES AND LOGISTICS SUPPORT

After-sales service

After-sales service

Quality Assurance Policy


-The warranty period for original factory parts is 12 months (counting from the date of signature for receipt), covering material defects, process issues, and man-made damage.


- Provide "Localized Express repair Service" : Cooperate with third-party repair networks in markets such as Southeast Asia and the Middle East, and deliver emergency parts to designated repair points within 4 hours.


Return and Exchange Process


-The customer is required to submit the test report (such as a third-party appraisal) within the warranty period. After confirmation by Dongfeng, a reissue or refund will be arranged within 5 working days.

Logistics support

Logistics support

Warehouse Layout


-Five major regional accessory centers have been established globally (Southeast Asia, the Middle East, Africa, South America, and Europe) to achieve "next-day delivery" for mainstream accessories (covering customers within the regions).


Emergency Logistics Plan


-Emergency parts can be directly delivered within 48 hours via the "Dongfeng Exclusive Aviation Special Line" (such as engine ECU, brake valves and other key components).


Packaging Optimization

-Use shockproof and moisture-proof packaging (such as honeycomb cartons + pearl cotton), and reinforce fragile parts (such as glass, sensors), keeping the damage rate within 0.5%.