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Dongfeng Xinjiang truck parts air pipe 3506206-TCM302Y in stocked

The Air Pipe (Part No.: 3506206-TCM302Y) is exclusively engineered to match the original specifications of Dongfeng Xinjiang truck models (e.g., X7 Heavy-Duty, X5 Tractor), ensuring seamless integration with the vehicle’s critical air systems—typically connecting air reservoirs to brake chambers, clutch boosters, or pneumatic suspension components. Its overall length (2100mm ±5mm), outer diameter (28mm), inner diameter (22mm), and end fitting specifications (1.25-inch BSP threaded connectors) align precisely with the factory air system interfaces (e.g., OE air reservoir 3505010-TCM302Y). The pipe’s 4 pre-formed bends (2×90°, 2×60°) are calibrated to fit the chassis’ tight spatial layout, avoiding interference with fuel lines, wiring harnesses, or suspension links. It complies with Dongfeng Xinjiang’s air system pressure standards (working pressure: 0.8-1.0MPa) and material compatibility rules, directly replacing the OE air pipe without modifications. This OE compliance eliminates airflow leaks or pressure mismatches, preventing issues like delayed brake response or insufficient clutch assistance common with generic pipes

Product Attributes

Warranty: 1 YEARS ,Part name: air pipe 3506206-TCM302Y

PRODUCT DESCRIPTION

01

Optimized Airflow Design: Enhancing System Responsiveness​

Built to maximize airflow efficiency in the truck’s air-dependent systems, this pipe features a precision-engineered structure that minimizes flow resistance. The inner surface is polished to a roughness of ≤0.6μm, reducing pressure loss by up to 20% compared to standard air pipes—critical for maintaining consistent pressure in time-sensitive systems like air brakes. The inner diameter (22mm) is sized to match Dongfeng Xinjiang’s air flow rate requirements (100 L/min at 0.9MPa), ensuring rapid airflow delivery to components during peak demand (e.g., emergency braking or heavy clutch engagement). Pre-formed bends have a minimum radius of 35mm, avoiding kinking or constriction that could disrupt airflow velocity (maintained at 8-10 m/s for optimal performance). This optimized design shortens the air system’s response time—for example, reducing brake chamber activation delay by 0.2 seconds compared to restricted pipes—directly enhancing driving safety and operational efficiency

02

High-Pressure Resistance & Leak-Proof Sealing​

Engineered to withstand the truck air system’s operating pressure and prevent costly air leaks, the pipe delivers exceptional durability and sealing performance. It is constructed from a reinforced ethylene propylene diene monomer (EPDM) rubber composite with a polyester fiber mesh layer, offering a burst pressure rating of 3.5MPa—far exceeding the system’s maximum working pressure (1.0MPa). The pipe wall thickness (3mm) provides robust resistance to deformation under pressure spikes (e.g., during rapid brake application), while the end BSP connectors are equipped with dual-lip fluororubber (FKM) seals that create an airtight barrier. Each connector is pre-lubricated with air-system-compatible grease and torque-tested to 22N·m during production, ensuring zero leaks (verified via 24-hour pressure retention testing at 1.2MPa). The pipe also maintains its shape and seal integrity across extreme temperatures (-40℃ to 100℃), preventing pressure fluctuations caused by thermal expansion or contraction

03

All-Environment Durability: Resisting Corrosion & Wear​

Designed to endure the harsh conditions of the truck chassis—including road salt, mud, oil, and UV radiation—the air pipe features comprehensive resistance properties. The EPDM rubber composite resists degradation from contact with diesel fuel, engine oil, and brake fluid, avoiding swelling, hardening, or cracking that could compromise airflow. The outer surface is coated with a wear-resistant polyurethane layer, protecting against abrasion from road debris or friction with adjacent chassis components (tested to 500 cycles of rubbing against steel with no visible damage). It is also UV-stabilized, preventing brittleness or discoloration from prolonged sunlight exposure (withstood 1200 hours of UV testing without performance loss). In corrosion tests, the pipe showed no degradation after 1000 hours of salt spray exposure (per ASTM B117), ensuring reliability in coastal areas or winter roads with deicing salt. These features guarantee a service life of over 7 years in heavy-duty truck applications

04

Flexible Installation & Low Maintenance​

Designed for hassle-free installation and long-term reliability, the air pipe offers flexibility and minimal maintenance needs. Its EPDM rubber material provides excellent flexibility (can bend up to 25° without permanent deformation), allowing slight adjustments during installation to align with chassis mounting points—eliminating the need for custom cutting or additional adapters. The package includes 6 stainless steel mounting clamps (compatible with Dongfeng Xinjiang’s chassis pre-drilled holes) and a tube of thread sealant for re-installation if required. Installation steps are straightforward: route the pipe along the chassis’ designated air system path, secure with clamps, and tighten the end connectors to the recommended torque. No specialized tools (e.g., pipe cutters or flaring tools) are needed, and a professional technician can complete installation in 25 minutes or less. The pipe’s smooth inner surface prevents debris buildup, reducing the need for cleaning or maintenance—lowering operational costs for fleet owners and truck operators

TECHNICAL SUPPORT

1. Accessories selection consultation

- Provide ** intelligent selection tools ** (such as parts matching query system), input the vehicle model VIN code or engine model to match the corresponding parts number, reducing the selection error rate.


The technical team is available online 7×12 hours to answer technical questions about accessories (such as material compatibility and installation processes).


2. Customized development support

We offer specialized R&D services for special market demands (such as heat dissipation accessories for high-temperature regions in the Middle East and dedicated suspension components for road conditions in Africa), and complete sample delivery within six weeks.


3. Training and Technical materials

Provide remote/on-site training for the customer's after-sales team (such as diagnosis of electrical control accessories and DPF regeneration operation), along with multilingual versions of the "Accessories Installation Manual" and "Troubleshooting Guide".


4. Quality Traceability and Improvement

Through the QR code traceability system (one product, one code), track the production batch of accessories and the source of raw materials, respond quickly to quality complaints and initiate improvement processes.

AFTER-SALES AND LOGISTICS SUPPORT

After-sales service

After-sales service

Quality Assurance Policy


-The warranty period for original factory parts is 12 months (counting from the date of signature for receipt), covering material defects, process issues, and man-made damage.


- Provide "Localized Express repair Service" : Cooperate with third-party repair networks in markets such as Southeast Asia and the Middle East, and deliver emergency parts to designated repair points within 4 hours.


Return and Exchange Process


-The customer is required to submit the test report (such as a third-party appraisal) within the warranty period. After confirmation by Dongfeng, a reissue or refund will be arranged within 5 working days.

Logistics support

Logistics support

Warehouse Layout


-Five major regional accessory centers have been established globally (Southeast Asia, the Middle East, Africa, South America, and Europe) to achieve "next-day delivery" for mainstream accessories (covering customers within the regions).


Emergency Logistics Plan


-Emergency parts can be directly delivered within 48 hours via the "Dongfeng Exclusive Aviation Special Line" (such as engine ECU, brake valves and other key components).


Packaging Optimization

-Use shockproof and moisture-proof packaging (such as honeycomb cartons + pearl cotton), and reinforce fragile parts (such as glass, sensors), keeping the damage rate within 0.5%.