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Dongfeng GX Underdrum insulation pad assembly 5110020-C6100

The Dongfeng GX Underdrum Insulation Pad Assembly 5110020-C6100 is engineered to provide exceptional heat insulation, a critical function for the underdrum area (near the vehicle’s exhaust or brake drum, where temperatures can reach 300-400°C during operation). It features a multi-layer structure: the top layer is a 2mm thick aluminum foil that reflects up to 90% of radiant heat, while the middle layer is a 15mm high-density ceramic fiber blanket with a thermal conductivity of only 0.035 W/(m·K)—effectively blocking heat transfer to surrounding components (e.g., fuel lines, wiring harnesses, and chassis parts). The bottom layer is a heat-resistant glass fiber mat that adds an extra barrier against conductive heat. This design reduces the temperature of adjacent components by 60-80°C, preventing heat-related aging, melting, or fire risks, and extending their service life by 30% or more

Product Attributes

Warranty: 1 YEARS ,Part name: insulation pad assembly 5110020-C6100

PRODUCT DESCRIPTION

01

Effective Sound Absorption: Reducing Noise for a Quieter Cab Environment​

Beyond heat insulation, this assembly excels at noise reduction, addressing the high levels of mechanical and exhaust noise common in commercial vehicles like the Dongfeng GX. The ceramic fiber and glass fiber layers have excellent sound absorption coefficients (0.6-0.8 at 500-2000 Hz, the frequency range of most underdrum noise), absorbing and dampening vibrations and sound waves generated by the exhaust system or brake drum operation. Field tests show that the insulation pad reduces cab interior noise by 8-12 dB—transforming a noisy 85 dB environment (typical for uninsulated underdrums) to a more comfortable 73-77 dB, which aligns with international commercial vehicle noise comfort standards. This not only improves driver comfort during long-haul trips but also reduces fatigue, enhancing overall driving safety

02

Durable Material Selection: Withstanding Harsh Operating Conditions​

The 5110020-C6100 insulation pad is constructed with industrial-grade, weather-resistant materials to endure the harsh under-vehicle environment. The aluminum foil top layer is corrosion-resistant (passing 500-hour salt spray tests) and resistant to tearing or puncturing from road debris. The ceramic fiber blanket is non-combustible (meeting UL94 V-0 fire safety standards) and maintains its insulation properties even after prolonged exposure to high temperatures (up to 600°C for short periods). The glass fiber mat is treated with a water-repellent coating, preventing moisture absorption (which would degrade insulation performance) and mold growth in humid conditions. Additionally, all materials are resistant to oil, grease, and road chemicals, ensuring the pad retains its structure and functionality for over 5 years or 300,000 kilometers of use—far exceeding the lifespan of standard insulation pads

03

Precise Fit & Vehicle Compatibility: Tailored for Dongfeng GX Series​

Exclusively designed for Dongfeng GX commercial vehicles (including heavy-duty trucks and cargo models), this insulation pad assembly strictly follows the original equipment (OE) specifications of part number 5110020-C6100. It is manufactured using 3D scanning of the Dongfeng GX underdrum area, ensuring a precise fit with every contour—including cutouts for exhaust pipes, brake lines, and mounting brackets. The pad’s dimensions (length: 850mm, width: 600mm, total thickness: 18mm) perfectly match the underdrum space, eliminating gaps that would compromise insulation or noise reduction. It is fully compatible with all Dongfeng GX models produced since 2020, making it a direct replacement part for factory assembly or after-sales maintenance—no trimming or modification is required, saving installation time

04

Easy Installation & Environmental Compliance: User-Friendly and Eco-Safe​

The 5110020-C6100 insulation pad assembly is designed for hassle-free installation and environmental safety. It comes with pre-applied high-temperature adhesive tape (capable of withstanding 250°C) and metal mounting clips, allowing technicians to attach it to the underdrum surface in 20-30 minutes—no special tools or drilling are needed. The adhesive maintains strong bonding even under temperature fluctuations, preventing the pad from shifting during driving. From an environmental perspective, all materials (aluminum foil, ceramic fiber, glass fiber) are RoHS-compliant, free of hazardous substances such as lead, mercury, and formaldehyde. The assembly also meets China’s automotive environmental standards (GB/T 30512-2014) and the EU’s REACH regulation, ensuring it is safe for both workers during installation and the environment at the end of its lifespan. Additionally, the pad is lightweight (only 1.2kg), adding minimal weight to the vehicle and avoiding any negative impact on fuel efficiency

TECHNICAL SUPPORT

1. Accessories selection consultation

- Provide ** intelligent selection tools ** (such as parts matching query system), input the vehicle model VIN code or engine model to match the corresponding parts number, reducing the selection error rate.


The technical team is available online 7×12 hours to answer technical questions about accessories (such as material compatibility and installation processes).


2. Customized development support

We offer specialized R&D services for special market demands (such as heat dissipation accessories for high-temperature regions in the Middle East and dedicated suspension components for road conditions in Africa), and complete sample delivery within six weeks.


3. Training and Technical materials

Provide remote/on-site training for the customer's after-sales team (such as diagnosis of electrical control accessories and DPF regeneration operation), along with multilingual versions of the "Accessories Installation Manual" and "Troubleshooting Guide".


4. Quality Traceability and Improvement

Through the QR code traceability system (one product, one code), track the production batch of accessories and the source of raw materials, respond quickly to quality complaints and initiate improvement processes.

AFTER-SALES AND LOGISTICS SUPPORT

After-sales service

After-sales service

Quality Assurance Policy


-The warranty period for original factory parts is 12 months (counting from the date of signature for receipt), covering material defects, process issues, and man-made damage.


- Provide "Localized Express repair Service" : Cooperate with third-party repair networks in markets such as Southeast Asia and the Middle East, and deliver emergency parts to designated repair points within 4 hours.


Return and Exchange Process


-The customer is required to submit the test report (such as a third-party appraisal) within the warranty period. After confirmation by Dongfeng, a reissue or refund will be arranged within 5 working days.

Logistics support

Logistics support

Warehouse Layout


-Five major regional accessory centers have been established globally (Southeast Asia, the Middle East, Africa, South America, and Europe) to achieve "next-day delivery" for mainstream accessories (covering customers within the regions).


Emergency Logistics Plan


-Emergency parts can be directly delivered within 48 hours via the "Dongfeng Exclusive Aviation Special Line" (such as engine ECU, brake valves and other key components).


Packaging Optimization

-Use shockproof and moisture-proof packaging (such as honeycomb cartons + pearl cotton), and reinforce fragile parts (such as glass, sensors), keeping the damage rate within 0.5%.