Warranty: 1 YEARS ,Part name: decoupling pin cover 8406040-C6200
The Dongfeng GX Right Middle Decoupling Pin Cover 8406040-C6200 is engineered to protect the truck’s right middle decoupling pin—a vital component in the suspension or powertrain system that enables smooth separation of linked mechanical parts. Designed to envelope the decoupling pin (diameter: 40mm, length: 130mm) and its surrounding bracket, it creates an airtight seal that blocks road debris (gravel, sand), water, road salt, and dust from infiltrating the pin’s sliding or rotating surfaces. Testing confirms the cover reduces decoupling pin corrosion by 93% and mechanical jamming by 90% compared to uncovered pins, extending the component’s service life by 4-5 years. It also preserves the pin’s lubrication film, maintaining consistent operation and avoiding costly downtime from seized decoupling mechanisms in heavy-duty applications like hauling or construction
Product Attributes
Warranty: 1 YEARS ,Part name: decoupling pin cover 8406040-C6200
PRODUCT DESCRIPTION
Durable TPO+EPDM Composite: Withstanding Extreme Operating Conditions
Constructed from a high-performance blend of thermoplastic olefin (TPO) and ethylene propylene diene monomer (EPDM) (ratio 82:18), the 8406040-C6200 cover balances rigidity for shape retention and flexibility for impact resistance. With a thickness of 4.5mm, the material exhibits exceptional low-temperature toughness (notched Izod impact strength of 8.6 kJ/m² at -35°C), preventing cracking in freezing climates, and high-temperature stability (resistant to warping at 92°C) during summer heat or under-vehicle heat radiation. The EPDM component enhances chemical resistance, withstanding degradation from diesel, brake fluid, and road salts even after 700 hours of exposure. Infused with UV-stabilizers, the blend passes 2300-hour xenon lamp aging tests with no brittleness or color fading, ensuring durability in outdoor, under-vehicle environments for over 8 years—outperforming low-grade plastic covers by 50%
OE-Grade Precision Fit: Seamless Integration with Dongfeng GX Systems
Exclusively tailored for Dongfeng GX heavy-duty trucks (including cargo, long-haul, and dump variants), the 8406040-C6200 cover strictly adheres to original equipment (OE) specifications. Manufactured using 3D laser scanning of the GX’s right middle decoupling pin assembly and injection molding with CNC tooling, it achieves dimensional accuracy within ±0.12mm—matching every contour, groove, and mounting feature of the pin and bracket. The cover features a snap-fit design with 5 integrated retaining tabs that lock into the bracket’s pre-molded recesses, achieving an IP66 dust/water resistance rating to prevent contaminant infiltration. It is fully compatible with all Dongfeng GX models produced since 2022, including those with enhanced suspension systems, requiring no drilling, trimming, or modification to the decoupling pin or surrounding structure
Tool-Free Installation: Simplifying Fleet Maintenance
The 8406040-C6200 cover is engineered for hassle-free, tool-free installation—ideal for truck fleet maintenance teams or on-site repairs. Installation involves aligning the cover’s retaining tabs with the bracket’s grooves and applying gentle, even pressure until an audible “click” confirms secure attachment. A single technician can complete the process in 2-4 minutes, eliminating the need for specialized tools, adhesives, or hardware. The snap-fit design resists vibration (tested to 10-2600 Hz frequency range), ensuring the cover stays firmly in place even on rough terrain or during heavy-load operation (e.g., hauling construction materials). For replacement, the cover can be easily removed by prying the tabs with a plastic tool (included in optional service kits), avoiding damage to the decoupling pin or bracket
Low-Maintenance Design & Inspection-Friendly Features
Designed for minimal upkeep, the 8406040-C6200 cover features a smooth, non-porous surface that repels dirt and mud—daily cleaning requires only a damp cloth or quick hose-down, no harsh chemicals needed. The cover’s outer surface is marked with a high-visibility orange identification dot (10mm diameter), making it easy for technicians to locate the decoupling pin during routine inspections, reducing service time by 30%. Additionally, the cover’s inner surface is lined with a soft, oil-resistant foam gasket that protects the decoupling pin’s original finish from scratches during installation and use, maintaining the component’s structural integrity. The cover also includes a 15-month warranty against material defects (e.g., cracking, tab breakage) and manufacturing errors, providing long-term reliability for truck operators
TECHNICAL SUPPORT
1. Accessories selection consultation
- Provide ** intelligent selection tools ** (such as parts matching query system), input the vehicle model VIN code or engine model to match the corresponding parts number, reducing the selection error rate.
The technical team is available online 7×12 hours to answer technical questions about accessories (such as material compatibility and installation processes).
2. Customized development support
We offer specialized R&D services for special market demands (such as heat dissipation accessories for high-temperature regions in the Middle East and dedicated suspension components for road conditions in Africa), and complete sample delivery within six weeks.
3. Training and Technical materials
Provide remote/on-site training for the customer's after-sales team (such as diagnosis of electrical control accessories and DPF regeneration operation), along with multilingual versions of the "Accessories Installation Manual" and "Troubleshooting Guide".
4. Quality Traceability and Improvement
Through the QR code traceability system (one product, one code), track the production batch of accessories and the source of raw materials, respond quickly to quality complaints and initiate improvement processes.
AFTER-SALES AND LOGISTICS SUPPORT