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Dongfeng GX Right door upper hinge assembly 6101202-C6100

The Dongfeng GX Right Door Upper Hinge Assembly 6101202-C6100 is engineered to bear the upper portion of the right door’s weight (typically 45-60kg for Dongfeng GX commercial vehicles) while ensuring smooth opening and closing. Constructed from high-strength forged steel (40Cr grade) with a quenched and tempered heat treatment, it achieves a tensile strength of ≥980 MPa and yield strength of ≥785 MPa—resisting bending or deformation even under repeated stress from door use (tested to withstand 150,000+ opening/closing cycles without failure). The hinge’s main pivot pin has a diameter of 12mm and a load-bearing capacity of 300N, providing stable support for the door’s upper section and preventing sagging (a common issue with low-grade hinges that leads to misaligned door gaps). This robust structure ensures the door remains securely attached and operates reliably, even in rough road conditions

Product Attributes

Warranty: 1 YEARS ,Part name: hinge assembly 6101202-C6100

PRODUCT DESCRIPTION

01

Wear-Resistant Design: Ensuring Long-Term Smooth Operation​

To maintain smooth door movement over time, the 6101202-C6100 hinge assembly integrates wear-resistant components and precision engineering. The pivot pin is chrome-plated (plating thickness: 10-12μm) to reduce friction and prevent metal-to-metal wear, while the hinge’s inner bushings are made of self-lubricating brass (CuZn39Pb3) that eliminates the need for periodic oiling. The bushing-pin interface has a clearance of only 0.05-0.1mm, ensuring tight yet smooth rotation—door opening/closing requires a force of just 8-12N, minimizing driver effort. Additionally, the hinge’s contact surfaces are polished to a smooth finish (Ra ≤ 0.4μm) to further reduce friction, and the assembly undergoes a 5,000-cycle wear test with no significant increase in operating force—guaranteeing smooth performance for over 8 years

02

Advanced Anti-Rust & Corrosion Protection: Durability in Harsh Environments​

Exposed to rain, road salt, and humidity, the 6101202-C6100 hinge assembly requires robust corrosion resistance to maintain functionality. It undergoes a multi-layer anti-corrosion treatment: first, a zinc phosphate pretreatment (8-10μm thick) for adhesion; second, an electrophoretic primer (15-20μm thick) for uniform coverage; and finally, a black epoxy powder coating (60-70μm thick) that meets ISO 10289 standards. This system passes 1000-hour neutral salt spray tests without red rust or coating peeling, protecting the hinge from corrosion in coastal, snowy, or industrial areas. The pivot pin’s chrome plating also provides additional corrosion resistance, ensuring it remains rust-free and operational even when exposed to moisture—extending the hinge’s service life to over 10 years

03

OE-Grade Fit Precision: Seamless Integration with Dongfeng GX​

Exclusively tailored for Dongfeng GX commercial vehicles (including heavy-duty trucks and light cargo models), the 6101202-C6100 hinge assembly strictly adheres to original equipment (OE) specifications. Manufactured using CNC machining and precision forging, it achieves dimensional accuracy within ±0.05mm—perfectly aligning with the right door’s upper mounting points and the vehicle’s body frame. The hinge features 4 pre-drilled mounting holes (M8 threaded, 12mm depth) that match the Dongfeng GX’s factory hole positions, ensuring no gaps or misalignment after installation—this prevents door rattling, water leakage, or difficulty closing. It is fully compatible with all Dongfeng GX models produced since 2021, making it a direct replacement part for factory assembly or after-sales repairs—no modification to the door or body is required

04

Easy Installation & Low Maintenance: Time-Saving for Technicians​

The 6101202-C6100 hinge assembly is designed for hassle-free installation and minimal maintenance. It comes with a complete hardware kit, including 4 grade 10.9 high-strength bolts, lock washers, and anti-loosening nuts—eliminating the need for separate part sourcing. The hinge’s compact design (length: 85mm × width: 45mm × height: 30mm) and lightweight construction (0.8kg) allow two technicians to install it in 20-25 minutes, 30% faster than non-OE hinges. For maintenance, the self-lubricating brass bushings require no oiling, and the powder-coated surface can be cleaned with a damp cloth to remove dirt or debris. The assembly also includes a 30-month warranty against material defects (e.g., hinge cracking, pivot pin bending) and manufacturing errors, providing confidence for Dongfeng GX owners and repair facilities

TECHNICAL SUPPORT

1. Accessories selection consultation

- Provide ** intelligent selection tools ** (such as parts matching query system), input the vehicle model VIN code or engine model to match the corresponding parts number, reducing the selection error rate.


The technical team is available online 7×12 hours to answer technical questions about accessories (such as material compatibility and installation processes).


2. Customized development support

We offer specialized R&D services for special market demands (such as heat dissipation accessories for high-temperature regions in the Middle East and dedicated suspension components for road conditions in Africa), and complete sample delivery within six weeks.


3. Training and Technical materials

Provide remote/on-site training for the customer's after-sales team (such as diagnosis of electrical control accessories and DPF regeneration operation), along with multilingual versions of the "Accessories Installation Manual" and "Troubleshooting Guide".


4. Quality Traceability and Improvement

Through the QR code traceability system (one product, one code), track the production batch of accessories and the source of raw materials, respond quickly to quality complaints and initiate improvement processes.

AFTER-SALES AND LOGISTICS SUPPORT

After-sales service

After-sales service

Quality Assurance Policy


-The warranty period for original factory parts is 12 months (counting from the date of signature for receipt), covering material defects, process issues, and man-made damage.


- Provide "Localized Express repair Service" : Cooperate with third-party repair networks in markets such as Southeast Asia and the Middle East, and deliver emergency parts to designated repair points within 4 hours.


Return and Exchange Process


-The customer is required to submit the test report (such as a third-party appraisal) within the warranty period. After confirmation by Dongfeng, a reissue or refund will be arranged within 5 working days.

Logistics support

Logistics support

Warehouse Layout


-Five major regional accessory centers have been established globally (Southeast Asia, the Middle East, Africa, South America, and Europe) to achieve "next-day delivery" for mainstream accessories (covering customers within the regions).


Emergency Logistics Plan


-Emergency parts can be directly delivered within 48 hours via the "Dongfeng Exclusive Aviation Special Line" (such as engine ECU, brake valves and other key components).


Packaging Optimization

-Use shockproof and moisture-proof packaging (such as honeycomb cartons + pearl cotton), and reinforce fragile parts (such as glass, sensors), keeping the damage rate within 0.5%.