Dongfeng GX Left hydraulic lock bolt with sensor assembly 5002160-C6100

Safety is a cornerstone of the 5002160-C6100 assembly’s design, thanks to its integrated high-precision sensor. The sensor continuously tracks the bolt’s clamping force and locking position, transmitting real-time data to the vehicle’s ECU. If it detects abnormal loosening—caused by vibration, heavy loads, or wear—it triggers immediate visual and audible alerts on the dashboard, allowing drivers or maintenance teams to address issues before hydraulic system failures occur. The sensor also features anti-interference technology, ensuring accurate readings even in the noisy electrical environment of heavy-duty vehicles. This proactive monitoring prevents catastrophic issues like fluid leaks or component damage, critical for operations where hydraulic integrity is non-negotiable

Built to withstand the toughest hydraulic demands, the 5002160-C6100 assembly boasts exceptional durability. The hydraulic lock bolt is crafted from heat-treated alloy steel with a tensile strength of ≥900 MPa, resisting deformation under extreme pressure (up to 40 MPa). The sensor housing is made of impact-resistant ABS plastic, reinforced with a stainless-steel shield to protect against debris or mechanical collisions. Additionally, the assembly’s surface is coated with a zinc-nickel layer, passing 1,000-hour salt spray tests to ensure corrosion resistance in harsh weather or fluid-exposed environments. Rigorous durability testing (15,000+ load cycles) confirms the assembly’s long service life, reducing replacement frequency and operational costs for Dongfeng GX owners

The 5002160-C6100 assembly is designed for hassle-free installation, catering to both professional technicians and fleet maintenance teams. It comes with pre-aligned sensor connectors and clear installation markings, eliminating the need for time-consuming adjustments. The bolt’s precision-threaded design ensures secure fastening with standard tools, while the compact structure allows access in tight hydraulic compartment spaces. The sensor’s plug-and-play functionality simplifies replacement, and all necessary mounting hardware (washers, lock nuts) is pre-packaged. Installation can be completed in under 45 minutes—critical for minimizing downtime in commercial operations where every minute of inactivity impacts productivity. A detailed instruction manual with diagrams further streamlines the process, ensuring correct fitment

Beyond safety and durability, the 5002160-C6100 assembly enhances the overall efficiency of Dongfeng GX’s hydraulic system. The precision-machined bolt maintains consistent clamping force, preventing pressure drops that waste energy and reduce hydraulic performance. The sensor’s real-time data enables predictive maintenance, allowing teams to schedule replacements based on wear trends rather than waiting for failures—avoiding unplanned shutdowns. This optimization also improves the responsiveness of hydraulic components (e.g., lifting mechanisms, steering systems), ensuring smooth operation even under heavy loads. For Dongfeng GX vehicles used in logistics, construction, or mining, this assembly translates to improved fuel economy, reduced operational costs, and reliable performance in high-demand scenarios