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Dongfeng GX Front suspension airbag shock absorber assembly 5001080-C6204

The 5001080-C6204 assembly integrates an airbag and shock absorber, delivering adaptive damping for Dongfeng GX’s front suspension. The airbag (made of 4-layer nylon-reinforced rubber) adjusts internal air pressure (3–8 bar) based on load and road conditions—softening to absorb bumps on rough roads and stiffening for stable highway driving. It works with a twin-tube shock absorber (36mm piston diameter) that provides variable damping force (600–1,500 N·s/m), reducing body roll by 35% during cornering and minimizing brake dive by 25%. The airbag’s large contact area (280 cm²) distributes weight evenly, improving ride comfort for passengers even with full cargo load. Tested on a durability bench (100,000 cycles of 50mm stroke), it maintains consistent damping performance, avoiding the stiffness degradation common in traditional coil shocks

Product Attributes

Warranty: 1 YEARS ,Part name: shock absorber assembly 5001080-C6204

PRODUCT DESCRIPTION

01

Exact OEM Fitment: Seamless Chassis Integration

Engineered exclusively for Dongfeng GX, this assembly matches OEM dimensions with ±0.1mm tolerance, ensuring perfect alignment with the front subframe and steering knuckle. The top mounting bracket (steel, powder-coated) has 3 pre-drilled holes that align exactly with the vehicle’s chassis, and the bottom ball joint (24mm spline) fits the steering knuckle without adapters. The air inlet port (1/8-inch NPT thread) connects directly to the Dongfeng GX’s air suspension control system, with no need for custom hoses. Unlike generic air shocks, it follows the original suspension geometry (camber: ±0.5°, caster: +3°±0.3°), preserving the vehicle’s steering responsiveness. Rigorously tested on Dongfeng GX test vehicles, it passes 200+ fitment checks to guarantee consistency, avoiding issues like misaligned airbags or restricted shock movement

02

Weather & Wear Resistance: Durable for Harsh Conditions

Built to withstand extreme environments, the assembly uses rugged, protective materials. The airbag’s rubber (EPDM blend) resists UV damage (3,000 hours of xenon arc testing) and ozone degradation, preventing cracking or air leakage. The shock absorber’s cylinder is made of seamless steel with a chrome-plated surface (hardness 60 HRC), resisting scratches from stones or debris. The internal piston seal (PTFE-coated nitrile) ensures leak-free operation even at -40°C to 85°C (temperature cycling tested). The mounting hardware (stainless steel bolts) resists rust, with 500-hour salt spray resistance. The airbag also features a burst pressure rating of 20 bar (5× working pressure), ensuring safety during sudden pressure spikes. For owners, this durability means reliable performance in rain, snow, or coastal areas, reducing replacement frequency

03

Height Adjustment Function: Optimizes Ground Clearance

The assembly supports 50–80mm of front suspension height adjustment, controlled via Dongfeng GX’s air suspension system. Raising the height (to 80mm) increases ground clearance for off-road or rough terrain, preventing underbody damage from rocks or potholes. Lowering it (to 50mm) improves aerodynamics at highway speeds, reducing wind resistance and fuel consumption by 5%. The height adjustment is precise (±2mm) and responsive (adjusts in 3 seconds), with the airbag maintaining pressure even under full load (up to 800kg per front shock). This function also aids in vehicle leveling—if the front is loaded with cargo, the system automatically inflates the airbag to keep the suspension height consistent, ensuring even tire wear and stable braking. Tested under varying loads, it maintains height accuracy, avoiding uneven suspension sag that could affect handling

04

Plug-and-Play Installation: Easy Replacement

Designed for user-friendly installation, the assembly requires no specialized tools beyond standard wrenches (19mm, 22mm) and a torque wrench (preset torque: 85±5 N·m for top bracket bolts). The process takes 45 minutes max: 1) Jack up the Dongfeng GX and secure it; 2) Disconnect the air line and electrical connector (if equipped) from the old shock; 3) Remove the top bracket bolts and bottom ball joint nut; 4) Align the new assembly, tighten bolts to spec, and reconnect the air line/connector; 5) Calibrate the air suspension system via the vehicle’s on-board computer (simple menu selection). No cutting or welding is needed, and the assembly includes a detailed instruction manual with diagrams. For repair shops, this reduces labor time; for DIY owners, it simplifies replacement, ensuring the air suspension system resumes optimal performance quickly

TECHNICAL SUPPORT

1. Accessories selection consultation

- Provide ** intelligent selection tools ** (such as parts matching query system), input the vehicle model VIN code or engine model to match the corresponding parts number, reducing the selection error rate.


The technical team is available online 7×12 hours to answer technical questions about accessories (such as material compatibility and installation processes).


2. Customized development support

We offer specialized R&D services for special market demands (such as heat dissipation accessories for high-temperature regions in the Middle East and dedicated suspension components for road conditions in Africa), and complete sample delivery within six weeks.


3. Training and Technical materials

Provide remote/on-site training for the customer's after-sales team (such as diagnosis of electrical control accessories and DPF regeneration operation), along with multilingual versions of the "Accessories Installation Manual" and "Troubleshooting Guide".


4. Quality Traceability and Improvement

Through the QR code traceability system (one product, one code), track the production batch of accessories and the source of raw materials, respond quickly to quality complaints and initiate improvement processes.

AFTER-SALES AND LOGISTICS SUPPORT

After-sales service

After-sales service

Quality Assurance Policy


-The warranty period for original factory parts is 12 months (counting from the date of signature for receipt), covering material defects, process issues, and man-made damage.


- Provide "Localized Express repair Service" : Cooperate with third-party repair networks in markets such as Southeast Asia and the Middle East, and deliver emergency parts to designated repair points within 4 hours.


Return and Exchange Process


-The customer is required to submit the test report (such as a third-party appraisal) within the warranty period. After confirmation by Dongfeng, a reissue or refund will be arranged within 5 working days.

Logistics support

Logistics support

Warehouse Layout


-Five major regional accessory centers have been established globally (Southeast Asia, the Middle East, Africa, South America, and Europe) to achieve "next-day delivery" for mainstream accessories (covering customers within the regions).


Emergency Logistics Plan


-Emergency parts can be directly delivered within 48 hours via the "Dongfeng Exclusive Aviation Special Line" (such as engine ECU, brake valves and other key components).


Packaging Optimization

-Use shockproof and moisture-proof packaging (such as honeycomb cartons + pearl cotton), and reinforce fragile parts (such as glass, sensors), keeping the damage rate within 0.5%.