Dongfeng DFAC captain Front cover assembly 5301095-VA0101

Constructed from a fiberglass-reinforced polypropylene (FRPP) composite material, this front cover assembly balances exceptional durability with lightweight design—critical for optimizing the DFAC Captain’s fuel efficiency and maneuverability. The FRPP material offers high impact resistance, withstanding minor collisions (e.g., low-speed bumps with curbs or debris) without cracking or permanent deformation. It also features excellent resistance to UV radiation, preventing color fading, brittleness, or surface degradation even after prolonged exposure to sunlight. Compared to traditional steel front covers, the FRPP composite reduces weight by approximately 30% (weighing only 4.2kg), reducing the truck’s front-end load and improving handling. Additionally, the material is corrosion-resistant, avoiding rust issues common with steel covers when exposed to rain, road salt, or humidity

Engineered as a critical protective component, the 5301095-VA0101 front cover assembly features a multi-layer structure that shields the DFAC Captain’s engine compartment from external damage and environmental hazards. The outer layer (FRPP composite) resists impact and scratches, while an inner foam insulation layer absorbs vibration and reduces engine noise transmission to the cabin (lowering in-cabin noise by up to 5dB at idle). A reinforced steel hinge bracket (integrated into the assembly) ensures stable opening and closing, preventing the cover from sagging or vibrating during driving. Furthermore, the cover’s edge is equipped with a weather-sealing rubber gasket that blocks water, dust, and debris from entering the engine compartment—protecting sensitive components (such as the battery, alternator, and wiring harnesses) from corrosion or short circuits caused by moisture

The front cover assembly incorporates thoughtful design elements to enhance user convenience for drivers and maintenance technicians. It features a dual-stage locking system: a primary mechanical lock (operated via the cabin’s interior lever) and a secondary safety catch (located at the front center of the cover) to prevent accidental opening while driving. The cover’s hinge design allows for a 110° opening angle, providing full access to the engine compartment—making routine maintenance tasks (e.g., oil checks, coolant top-ups, or air filter replacement) easier. Additionally, integrated hand grips (molded into the inner edge of the cover) offer a secure hold when lifting or lowering, reducing the risk of slipping. For night-time maintenance, optional mounting points for LED work lights (compatible with DFAC’s original electrical system) are pre-installed, enhancing visibility in low-light conditions

Designed for hassle-free installation, the 5301095-VA0101 front cover assembly requires no specialized tools or welding—only standard hand tools (e.g., a socket wrench and screwdriver) are needed. It comes with pre-assembled hinges, lock catches, and sealing gaskets, eliminating the need for separate component installation. The assembly’s mounting holes align directly with the DFAC Captain’s original front-end brackets, allowing technicians to complete installation in under 60 minutes. For maintenance, the FRPP composite surface is easy to clean: a simple wipe with soap and water removes dirt, oil, or road grime, and minor scratches can be buffed out without repainting. Unlike steel covers, there is no need for rust prevention treatments or repainting, and the weather-sealing gasket is replaceable (with OEM-compatible parts) for long-term performance. This low-maintenance design reduces downtime and long-term ownership costs for DFAC Captain operators