Dongfeng VL truck parts White lower left foot pedal cover 8405325-C4100

Built to withstand occasional but high-force (up to 700N during parking brake engagement) and long-term exposure to cab moisture, the pedal cover uses a dual-material construction: the top surface is high-density thermoplastic elastomer (TPE) with a Shore A hardness of 70±5, offering flexibility to resist cracking from impact while maintaining shape. The bottom support layer is rigid ABS plastic (1.2mm thick) with a tensile strength of 42 MPa, providing structural stability to prevent bending under pressure. The TPE surface is treated with an anti-scratch coating (pencil hardness ≥2H) that resists scuffs from work boots or tools, retaining its appearance even after 8,000+ contact cycles. Unlike single-material covers that either crack (hard plastic) or deform (soft rubber), this TPE-ABS composite balances durability and flexibility for the VL’s lower pedal needs

Prioritizing safety during high-force pedal use (e.g., parking on slopes), the TPE top surface features deep, parallel grooves (1.5mm depth, 8mm spacing) with a coefficient of friction (COF) of ≥0.8 when wet—50% higher than smooth surfaces. These grooves trap mud, water, or oil from boots, preventing slips during parking brake engagement (a critical risk for heavy trucks on uneven terrain). The groove pattern also provides tactile feedback, helping drivers confirm pedal contact without looking—useful when operating the pedal in low-light cab conditions. Unlike shallow-texture covers that wear down quickly, these deep grooves retain anti-slip performance for the cover’s entire service life, ideal for Dongfeng VL’s use in construction or mining environments

The cover features a factory-matched white paint finish (Pantone 11-4102 TPX, consistent with the VL’s interior/exterior white accents) applied via a two-step process: first, an electrostatic primer coat (20μm) for adhesion, then a polyurethane topcoat (30μm) for durability. The finish undergoes 170°C curing to ensure it bonds to the ABS base, with a scratch resistance rating of ≥2H and UV stability that resists yellowing even after 1,200 hours of direct sunlight exposure (e.g., when the cab door is open). Unlike aftermarket painted covers that chip or fade, this factory finish maintains visual harmony with the VL’s cabin—critical for fleet vehicles where uniform appearance is a priority—and avoids paint flaking that could contaminate the pedal mechanism

Designed for quick, DIY-friendly replacement (no tools needed), the cover uses a snap-on design with three integrated nylon 66 clips (flexible yet strong) that lock onto the pedal’s mounting tabs. Installation takes 2–3 minutes: clean the pedal surface with isopropyl alcohol, align the cover’s inner recess with the pedal body, press firmly until clips “click” into place, and verify no movement during pedal testing. The clips’ tensile strength (≥160N) ensures the cover stays secure even during cab vibration (up to 180Hz on rough roads), while a thin rubber pad (0.4mm thick) on the inner surface prevents rattling. Each unit undergoes clip retention testing, dimensional inspection, and anti-slip performance checks, backed by a 12-month warranty against defects (e.g., clip breakage, paint peeling, TPE cracking)