Body system

Body system

Home / Products / DONGFENG VL / Body system / Dongfeng VL Top cover outer cover assembly 5703210-C0300

Dongfeng VL Top cover outer cover assembly 5703210-C0300

The Top Cover Outer Cover Assembly (Part No.: 5703210-C0300) is exclusively engineered to match the exact specifications of Dongfeng VL series heavy-duty truck cabins, including models used for long-haul transportation, construction logistics, and heavy-load hauling. It undergoes rigorous 3D scanning and dimensional calibration against the original Dongfeng VL cabin structure, ensuring seamless alignment with the cab’s roof edges, window frames, and rear spoiler (where applicable). The assembly’s mounting holes, hinge positions, and fastener interfaces are manufactured to ±0.3mm of OEM standards, eliminating gaps, misalignments, or fitment issues during installation. Whether replacing a damaged top cover or conducting a cab restoration, this precise compatibility guarantees the assembly integrates perfectly with the VL’s original bodywork, preserving the vehicle’s factory aesthetic and aerodynamic efficiency

Product Attributes

Warranty: 1 YEARS ,Part name: Top cover outer cover assembly 5703210-C0300

PRODUCT DESCRIPTION

01

High-Strength Steel Construction for Durability and Impact Resistance​

Constructed from 1.2mm-thick high-strength cold-rolled steel, this top cover outer assembly delivers exceptional durability and impact resistance—critical for withstanding the harsh conditions heavy-duty trucks face. The cold-rolled steel undergoes a electrophoretic coating (E-coat) process followed by a high-temperature powder coating, forming a dual-layer protective barrier against rust, corrosion, and UV radiation. This coating system resists chipping, fading, and degradation even after prolonged exposure to rain, road salt, humidity, or intense sunlight. The steel structure also withstands minor impacts (e.g., falling debris from construction sites or low-speed collisions with overhead obstacles) without permanent deformation or cracking. Through 3000+ hours of salt-spray testing, the assembly shows no signs of rust or corrosion, ensuring a service life of over 8 years under typical operating conditions

02

Multi-Layer Insulation for Thermal and Acoustic Protection

Engineered as a multi-functional protective component, the 5703210-C0300 top cover assembly features an integrated insulation layer that enhances the Dongfeng VL cabin’s thermal and acoustic performance. Between the outer steel shell and the inner lining, a 15mm-thick high-density polyurethane foam insulation is bonded—effectively reducing heat transfer between the cabin interior and external environment. In summer, this insulation blocks up to 70% of solar radiation, lowering cabin temperatures by 8-10°C and reducing the load on the air conditioning system. In winter, it retains cabin heat, improving heating efficiency and driver comfort. Additionally, the foam layer absorbs road noise, engine vibration, and wind noise, reducing in-cabin noise levels by up to 6dB at highway speeds—creating a quieter, more comfortable driving environment for long-haul drivers

03

Aerodynamic and Weather-Sealed Design for Operational Efficiency​

The top cover outer assembly is designed with aerodynamic optimization in mind, featuring a streamlined curvature that aligns with the Dongfeng VL’s cab roof profile. This design reduces air resistance during driving, lowering the truck’s aerodynamic drag coefficient by approximately 5%—directly contributing to improved fuel efficiency (reducing fuel consumption by 2-3% in long-haul scenarios). The assembly’s edges are equipped with a durable EPDM rubber weather seal that creates a tight barrier against water, dust, and wind. This seal prevents rainwater from leaking into the cabin through the top cover’s seams, protecting the interior upholstery, electrical components, and driver’s belongings from moisture damage. It also blocks dust and debris from entering the cabin, reducing interior cleaning frequency and maintaining a hygienic environment for drivers

04

User-Friendly Installation and Low Maintenance Requirements​

Designed for hassle-free installation, the 5703210-C0300 top cover assembly comes with pre-assembled hinges, mounting brackets, and all required fasteners (high-strength bolts and washers). It aligns directly with the Dongfeng VL’s original cab roof mounting points, allowing technicians to install it using standard hand tools (no welding or cutting required). The assembly’s weight (12.5kg) is optimized for easy handling, and the pre-marked alignment guides ensure quick, accurate positioning—completing the installation process in approximately 90 minutes. For maintenance, the powder-coated steel surface is easy to clean: a simple wipe with a damp cloth removes dirt, oil, or road grime. The EPDM weather seal is replaceable (with OEM-compatible parts) if worn, and the steel structure requires no additional rust treatment. This low-maintenance design reduces vehicle downtime and long-term ownership costs for fleet operators

TECHNICAL SUPPORT

1. Accessories selection consultation

- Provide ** intelligent selection tools ** (such as parts matching query system), input the vehicle model VIN code or engine model to match the corresponding parts number, reducing the selection error rate.


The technical team is available online 7×12 hours to answer technical questions about accessories (such as material compatibility and installation processes).


2. Customized development support

We offer specialized R&D services for special market demands (such as heat dissipation accessories for high-temperature regions in the Middle East and dedicated suspension components for road conditions in Africa), and complete sample delivery within six weeks.


3. Training and Technical materials

Provide remote/on-site training for the customer's after-sales team (such as diagnosis of electrical control accessories and DPF regeneration operation), along with multilingual versions of the "Accessories Installation Manual" and "Troubleshooting Guide".


4. Quality Traceability and Improvement

Through the QR code traceability system (one product, one code), track the production batch of accessories and the source of raw materials, respond quickly to quality complaints and initiate improvement processes.

AFTER-SALES AND LOGISTICS SUPPORT

After-sales service

After-sales service

Quality Assurance Policy


-The warranty period for original factory parts is 12 months (counting from the date of signature for receipt), covering material defects, process issues, and man-made damage.


- Provide "Localized Express repair Service" : Cooperate with third-party repair networks in markets such as Southeast Asia and the Middle East, and deliver emergency parts to designated repair points within 4 hours.


Return and Exchange Process


-The customer is required to submit the test report (such as a third-party appraisal) within the warranty period. After confirmation by Dongfeng, a reissue or refund will be arranged within 5 working days.

Logistics support

Logistics support

Warehouse Layout


-Five major regional accessory centers have been established globally (Southeast Asia, the Middle East, Africa, South America, and Europe) to achieve "next-day delivery" for mainstream accessories (covering customers within the regions).


Emergency Logistics Plan


-Emergency parts can be directly delivered within 48 hours via the "Dongfeng Exclusive Aviation Special Line" (such as engine ECU, brake valves and other key components).


Packaging Optimization

-Use shockproof and moisture-proof packaging (such as honeycomb cartons + pearl cotton), and reinforce fragile parts (such as glass, sensors), keeping the damage rate within 0.5%.