Body system

Body system

Home / Products / DONGFENG XINJIANG / Body system / Dongfeng Xinjiang X7 truck parts Right bumper assembly 8406022-TXGG01Y

Dongfeng Xinjiang X7 truck parts Right bumper assembly 8406022-TXGG01Y

This Right Bumper Assembly (Part No. 8406022-TXGG01Y) is exclusively engineered for Dongfeng Xinjiang X7 truck models, developed via 3D laser scanning of the original vehicle’s front chassis frame, left bumper joint, and adjacent component interfaces (e.g., right front combination lamp, fog lamp cavity). It adheres to strict OEM dimensional tolerances: overall length (1450mm), height (580mm), mounting hole spacing (320mm center-to-center along chassis brackets), and joint gap with the left bumper (≤2mm for seamless alignment). Unlike universal bumpers that require trimming or drilling new holes, it directly bolts to the X7’s pre-existing chassis mounting points using OEM-spec M10×35mm high-tensile bolts—no modifications needed. This precise fit eliminates wind noise from uneven gaps, avoids interference with front-end sensors (e.g., parking radar, collision avoidance systems), and preserves the truck’s factory front-profile aesthetics

Product Attributes

Warranty: 1 YEARS ,Part name: bumper assembly 8406022-TXGG01Y

PRODUCT DESCRIPTION

01

Hybrid Steel-Plastic Construction for Impact Resistance​

Built to protect critical front-end components (e.g., radiator, oil cooler, right front axle) from collisions, the bumper features a durable hybrid structure. The outer shell is made of 25% glass fiber-reinforced PP (polypropylene) plastic, delivering an impact resistance of 28 kJ/m² to withstand minor impacts (e.g., curb scrapes, stone hits) without cracking. The internal reinforcement beam is 3mm-thick Q345B structural steel (tensile strength: 470–630 MPa) that absorbs major impact energy, meeting ECE R42 collision safety standards. Four aluminum alloy mounting brackets (lightweight yet rigid) connect the steel beam to the chassis, distributing stress evenly to prevent localized deformation. Unlike all-plastic bumpers that shatter in high-impact scenarios, this hybrid design balances durability and weight, ensuring reliable protection for 8+ years of heavy use

02

Aerodynamic Design to Reduce Drag & Save Fuel​

Engineered to optimize airflow along the truck’s front right side, the bumper features a streamlined curved profile with integrated air curtains (120mm-wide channels along the lower edge). Computational Fluid Dynamics (CFD) testing confirms it reduces aerodynamic drag by 12% compared to aftermarket bumpers, translating to a 2–3% improvement in fuel efficiency—equivalent to ~400L of diesel saved annually for a truck driving 100,000km/year. The lower lip is angled 5° upward to redirect airflow away from the right front tire, minimizing turbulence and road noise at highway speeds (60–100km/h). Unlike boxy, non-aerodynamic bumpers that increase fuel consumption, this design supports cost savings for fleet operators while reducing environmental impact

03

Multi-Functional Integration: Fog Lamp & Tow Hook Access​

Designed to enhance practicality, the bumper integrates dedicated provisions for essential front-end components. It includes a pre-molded fog lamp cavity (180mm×120mm) that perfectly fits the X7’s original right fog lamp—no adapter brackets required—ensuring proper light alignment for low-visibility conditions (rain, fog, dust). A hidden tow hook cover (located on the lower right section) provides tool-free access to the tow hook: simply flip open the cover to expose the hook when emergency towing is needed. The bumper also has pre-drilled holes for right-side auxiliary lights (if equipped), eliminating the need for self-drilling that risks damaging the bumper structure. Unlike basic bumpers with limited functionality, this integrated design simplifies accessory installation and maintains the truck’s operational integrity

04

Anti-Corrosion Coating & Easy Installation​

Engineered to resist corrosion from road salt, rain, and UV radiation, the bumper undergoes a comprehensive multi-stage protective treatment. The steel reinforcement beam receives hot-dip galvanization (zinc coating thickness ≥90μm) followed by an electrophoretic primer (70μm) for maximum rust resistance. The plastic shell is coated with a UV-stabilized polyester topcoat (50μm, matching the X7’s original paint color) that resists fading and chalking. This coating system passes 1,200 hours of neutral salt spray testing (equivalent to 10 years of road salt exposure) without degradation. For installation, the bumper includes 8 pre-attached alignment pins that fit the chassis’s guide holes, reducing installation time by 40% (typically 40–50 minutes). All hardware (8 M10 bolts, lock washers, foam vibration gaskets) is included. Each unit undergoes impact testing, dimensional verification via CMM, and coating adhesion checks, backed by a 36-month warranty against defects (e.g., cracking, rusting, coating peeling)

TECHNICAL SUPPORT

1. Accessories selection consultation

- Provide ** intelligent selection tools ** (such as parts matching query system), input the vehicle model VIN code or engine model to match the corresponding parts number, reducing the selection error rate.


The technical team is available online 7×12 hours to answer technical questions about accessories (such as material compatibility and installation processes).


2. Customized development support

We offer specialized R&D services for special market demands (such as heat dissipation accessories for high-temperature regions in the Middle East and dedicated suspension components for road conditions in Africa), and complete sample delivery within six weeks.


3. Training and Technical materials

Provide remote/on-site training for the customer's after-sales team (such as diagnosis of electrical control accessories and DPF regeneration operation), along with multilingual versions of the "Accessories Installation Manual" and "Troubleshooting Guide".


4. Quality Traceability and Improvement

Through the QR code traceability system (one product, one code), track the production batch of accessories and the source of raw materials, respond quickly to quality complaints and initiate improvement processes.

AFTER-SALES AND LOGISTICS SUPPORT

After-sales service

After-sales service

Quality Assurance Policy


-The warranty period for original factory parts is 12 months (counting from the date of signature for receipt), covering material defects, process issues, and man-made damage.


- Provide "Localized Express repair Service" : Cooperate with third-party repair networks in markets such as Southeast Asia and the Middle East, and deliver emergency parts to designated repair points within 4 hours.


Return and Exchange Process


-The customer is required to submit the test report (such as a third-party appraisal) within the warranty period. After confirmation by Dongfeng, a reissue or refund will be arranged within 5 working days.

Logistics support

Logistics support

Warehouse Layout


-Five major regional accessory centers have been established globally (Southeast Asia, the Middle East, Africa, South America, and Europe) to achieve "next-day delivery" for mainstream accessories (covering customers within the regions).


Emergency Logistics Plan


-Emergency parts can be directly delivered within 48 hours via the "Dongfeng Exclusive Aviation Special Line" (such as engine ECU, brake valves and other key components).


Packaging Optimization

-Use shockproof and moisture-proof packaging (such as honeycomb cartons + pearl cotton), and reinforce fragile parts (such as glass, sensors), keeping the damage rate within 0.5%.