Warranty: 1 YEARS ,Part name: front cover assembly 5301515-TXGG01Y
This front cover assembly (Part No. 5301515-TXGG01Y) is exclusively engineered for Dongfeng Xinjiang X7 truck models, developed via 3D laser scanning of the original vehicle’s front-end structure and chassis mounting points. It replicates every contour, hinge slot, lock hole, and edge detail with a tolerance of ±0.05mm, ensuring seamless alignment with the truck’s front grille, fenders, and engine bay. Unlike universal front covers that require trimming or drilling, it directly fits into factory-prepared mounting positions using OEM-matched hardware—no modifications to the chassis or adjacent components are needed. This precise fit guarantees the front cover closes flush with the truck’s front end, avoiding gaps that trap water/dust or cause wind noise at highway speeds, while preserving the vehicle’s original aerodynamic balance and structural symmetry
Product Attributes
Warranty: 1 YEARS ,Part name: front cover assembly 5301515-TXGG01Y
PRODUCT DESCRIPTION
High-Strength Structural Design for Heavy-Duty Protection
Built to shield the Dongfeng Xinjiang X7’s engine bay from impacts, debris, and harsh weather (e.g., sandstorms in Xinjiang’s terrain), the front cover features a reinforced steel structure. The main body is crafted from 1.6mm-thick high-strength carbon steel (Q355 grade) with a box-type reinforcement frame along the edges and hinge mounting areas. This design enhances torsional rigidity by 35% compared to standard front covers, preventing warping or deformation even when exposed to strong winds or minor collisions (e.g., hitting road gravel or low-lying obstacles). The steel material has a tensile strength of 550MPa, enabling it to absorb impact energy without denting—protecting critical engine components like the radiator, wiring harnesses, and sensors from damage, which is essential for trucks operating in rugged regional conditions
Optimized Ventilation for Engine Cooling in Extreme Climates
Designed to adapt to Dongfeng Xinjiang X7’s operating environment (including high-temperature summers and dusty conditions), the front cover features precision-engineered ventilation grilles with a 42% open area. These grilles are strategically positioned to align with the truck’s radiator and intercooler, maximizing airflow into the engine bay to prevent overheating during heavy loads (e.g., hauling cargo across desert highways). The grille slats are angled at 30° to block large dust particles and sand (common in Xinjiang) from entering the engine bay, reducing wear on radiator fins and cooling system components. Wind tunnel testing confirms the grille design reduces aerodynamic drag by 3% at highway speeds (60–90km/h), improving fuel efficiency while maintaining optimal cooling performance—critical for long-haul operations in remote areas
Durable Coating & Material for Corrosion & Wear Resistance
To withstand Xinjiang’s harsh environmental conditions (dryness, temperature extremes, and occasional salt exposure from road de-icing), the front cover undergoes a multi-layer protective treatment. The steel body is first coated with zinc phosphate for corrosion resistance, then finished with an electrostatic epoxy primer and a high-durability topcoat (available in OEM-matched colors). This coating system resists chipping, fading, and rust, passing 800 hours of neutral salt spray testing—far exceeding industry standards for truck exterior parts. The cover’s hinge pins and latches are made of stainless steel (304 grade) to prevent corrosion, while the edge gaskets use weather-resistant EPDM rubber that maintains elasticity in temperatures ranging from -40°C to 120°C. This combination ensures the assembly remains functional and visually intact for over 100,000 km of use
Easy Installation & Rigorous Quality Assurance
Engineered for efficient replacement in truck repair shops (including those in remote Xinjiang regions), this assembly simplifies installation with user-friendly features. It comes with pre-assembled hinges, latches, and all necessary mounting hardware (stainless steel bolts, lock washers, and rubber gaskets) that match Dongfeng Xinjiang X7’s OEM specifications—no need for separate parts procurement. Laser-etched alignment marks on the cover’s underside align with reference points on the chassis, guiding technicians to position it accurately in 60–90 minutes using standard hand tools. To guarantee quality, the product is manufactured in an IATF 16949 certified facility, with each unit undergoing strict inspections: dimensional checks via 3D coordinate measuring machines, impact tests, and coating adhesion tests. It also includes a 36-month warranty against manufacturing defects (e.g., weld failure, material cracking, or coating peeling), providing Dongfeng Xinjiang X7 truck owners and fleet operators with long-term peace of mind
TECHNICAL SUPPORT
1. Accessories selection consultation
- Provide ** intelligent selection tools ** (such as parts matching query system), input the vehicle model VIN code or engine model to match the corresponding parts number, reducing the selection error rate.
The technical team is available online 7×12 hours to answer technical questions about accessories (such as material compatibility and installation processes).
2. Customized development support
We offer specialized R&D services for special market demands (such as heat dissipation accessories for high-temperature regions in the Middle East and dedicated suspension components for road conditions in Africa), and complete sample delivery within six weeks.
3. Training and Technical materials
Provide remote/on-site training for the customer's after-sales team (such as diagnosis of electrical control accessories and DPF regeneration operation), along with multilingual versions of the "Accessories Installation Manual" and "Troubleshooting Guide".
4. Quality Traceability and Improvement
Through the QR code traceability system (one product, one code), track the production batch of accessories and the source of raw materials, respond quickly to quality complaints and initiate improvement processes.
AFTER-SALES AND LOGISTICS SUPPORT