Dongfeng Xinjiang truck parts Right headlight bracket 8406132-TXGG01Y

Built to secure the right headlight firmly during truck operation, this bracket features a reinforced frame structure made of 2.5mm-thick cold-rolled steel. The main support arm uses a triangular reinforcement design, which distributes the headlight’s weight (typically 3-5kg) evenly across the bracket—preventing bending or deformation caused by road vibration (common in long-haul or off-road driving). Key stress points (e.g., mounting joints, headlight attachment areas) are welded with high-strength solder, enhancing tensile strength to ≥500MPa. This robust design ensures the headlight remains stable even on bumpy roads, avoiding misalignment that could reduce lighting efficiency or cause glare to oncoming vehicles. The bracket’s load-bearing capacity of up to 8kg also accommodates additional headlight accessories (e.g., LED light bars) without compromising stability

Engineered to withstand the tough operating conditions of trucks (e.g., rain, snow, road salt), the bracket features a multi-layer anti-corrosion coating system. First, a zinc phosphate pretreatment layer is applied to the steel surface to block rust at the substrate. Then, a high-temperature electrostatic powder coating (thickness: 70-90μm) is baked on, providing a scratch-resistant, waterproof finish that resists peeling or fading. This coating withstands 500-hour salt spray testing (per ASTM B117 standards) without rusting, ensuring durability in coastal areas or winter roads with salt. Additionally, all mounting hardware (bolts, washers) included with the bracket are galvanized steel, further enhancing corrosion resistance. These features extend the bracket’s service life to over 6 years, reducing replacement frequency for Dongfeng Xinjiang truck owners

Designed for user-friendly installation, the bracket simplifies the process of mounting the right headlight—no specialized tools or mechanical expertise are needed. The package includes 4 M8×25 mounting bolts (matching the truck’s factory thread) and 4 lock washers to prevent loosening from vibration. Installation steps are straightforward: first, align the bracket’s mounting holes with the pre-drilled points on the truck’s front frame; then, secure the bracket with the included bolts (tightened to 28N·m torque); finally, attach the headlight to the bracket using the original headlight screws. The bracket’s pre-marked alignment lines ensure the headlight is positioned correctly—avoiding the need for time-consuming angle adjustments. Even for novice users, the entire installation can be completed in 20 minutes or less, minimizing truck downtime

To safeguard the right headlight from damage caused by road vibration, the bracket incorporates a vibration-damping design. Rubber gaskets (shore hardness: 65±5) are pre-installed at the headlight attachment points, creating a buffer between the bracket and the headlight housing. These gaskets absorb up to 60% of vibration energy (tested at 20-50Hz, the common vibration range of trucks), reducing wear on the headlight’s internal components (e.g., bulbs, wiring, reflectors). This design not only extends the headlight’s service life but also maintains stable lighting performance—avoiding flickering or intermittent bulb failure caused by vibration. Additionally, the gasket’s waterproof property prevents water from seeping into the headlight housing through the attachment gap, further protecting the headlight from damage. For Dongfeng Xinjiang trucks operating on rough roads, this vibration-damping feature is critical for reliable lighting