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Home / Products / DONGFENG KL / Body system / Dongfeng KL truck parts Lower and middle protective plates on the left and right side panels 5402025026-C3800

Dongfeng KL truck parts Lower and middle protective plates on the left and right side panels 5402025026-C3800

The Lower and Middle Protective Plates (Part No.: 5402025026-C3800) are genuine OE components exclusively engineered for Dongfeng KL heavy-duty truck series, covering 6×4, 8×4, and 4×2 configurations with standard or extended cabs—widely used in construction, logistics, and off-road transportation. Their core parameters—1200mm length, 350mm height, 4mm thickness, and 6-point mounting system—seamlessly match the truck’s left/right side panels (Dongfeng OE 5402020-C3800), cab frame (Dongfeng OE 5700030-C3800), and wheel arch trim (Dongfeng OE 5403010-C3800). Compliant with Dongfeng Q/320201 DF110-2024 standards, the plates’ Φ12mm bolt holes and snap-fit clips align perfectly with the side panel’s prefabricated slots, enabling direct replacement without welding or modifying the cab’s structural integrity

Product Attributes

Warranty: 1 YEARS ,Part name: Lower and middle protective plates on the left and right side panels 5402025026-C3800

PRODUCT DESCRIPTION

01

Heavy-Duty Impact Protection: Shielding Side Panel from Damage

Built as the first line of defense for the Dongfeng KL’s side panels, these protective plates feature a robust design to withstand harsh operational impacts. Constructed from high-strength steel (Q690 grade) with 4mm thickness, they achieve a tensile strength of 690MPa and impact resistance of 25kJ/m²—capable of absorbing 80% of the force from collisions with road debris, gravel, or low-speed impacts. The plates extend 50mm beyond the side panel’s surface, creating a physical barrier that prevents dents or punctures to the cab’s outer skin (repair costs up to $1,200). A corrugated inner structure (wave height 15mm) enhances energy dissipation, while the bottom edge is angled upward to avoid catching on curbs or obstacles during off-road driving

02

Corrosion & Wear Resistance: Enduring Extreme Environments

Engineered to resist corrosion and wear in harsh working conditions, the 5402025026-C3800 protective plates adopt a multi-layer advanced coating system. The base layer undergoes hot-dip galvanization (80μm thickness) for superior rust prevention, followed by a cathodic electrophoretic primer (30μm thickness) that ensures uniform coating adhesion. The top layer is a textured powder coating (50μm thickness) with anti-scratch properties (pencil hardness ≥2H), resisting scuffs from rocks and construction materials. This system passes 3000-hour neutral salt spray testing (ASTM B117) with no rust—ideal for coastal regions, snowy areas (road salt exposure), and construction sites with high humidity. The coating also resists diesel fuel and industrial cleaners, maintaining durability with minimal maintenance

03

Aerodynamic & Weight-Optimized Design: Enhancing Fuel Efficiency

Optimized to balance protection and fuel efficiency, the protective plates feature an aerodynamic, lightweight design. The outer surface is streamlined to follow the cab’s contour, reducing wind resistance by 12% compared to bulky aftermarket plates—translating to a 1-2% fuel savings for long-haul fleets (significant over 100,000km annually). Despite their high strength, the use of Q690 high-strength steel reduces each plate’s weight to 8.5kg—20% lighter than standard carbon steel plates—without compromising durability. Strategic cutouts (aligned with the side panel’s drainage holes) prevent water pooling, while the 50mm gap between the plate and side panel promotes air circulation, reducing moisture buildup and corrosion risk

04

Easy Installation & Cost-Efficiency: Optimizing Fleet Maintenance

These side panel protective plates are designed for efficient installation and long-term cost savings for Dongfeng KL operators. The pre-assembled mounting hardware (including bolts, washers, and snap clips) allows a two-person team to complete replacement of both left and right plates in 2 hours using only basic hand tools. The OE-compatible design ensures perfect alignment with adjacent trim pieces, avoiding the mismatched gaps common with aftermarket plates that compromise aerodynamics and aesthetics. By protecting the side panels from damage, they reduce repair frequency and extend the cab’s service life by 30%. Backed by a 3-year/300,000km Dongfeng warranty, they provide reliable protection and predictable maintenance expenses, making them a cost-effective investment for fleets

TECHNICAL SUPPORT

1. Accessories selection consultation

- Provide ** intelligent selection tools ** (such as parts matching query system), input the vehicle model VIN code or engine model to match the corresponding parts number, reducing the selection error rate.


The technical team is available online 7×12 hours to answer technical questions about accessories (such as material compatibility and installation processes).


2. Customized development support

We offer specialized R&D services for special market demands (such as heat dissipation accessories for high-temperature regions in the Middle East and dedicated suspension components for road conditions in Africa), and complete sample delivery within six weeks.


3. Training and Technical materials

Provide remote/on-site training for the customer's after-sales team (such as diagnosis of electrical control accessories and DPF regeneration operation), along with multilingual versions of the "Accessories Installation Manual" and "Troubleshooting Guide".


4. Quality Traceability and Improvement

Through the QR code traceability system (one product, one code), track the production batch of accessories and the source of raw materials, respond quickly to quality complaints and initiate improvement processes.

AFTER-SALES AND LOGISTICS SUPPORT

After-sales service

After-sales service

Quality Assurance Policy


-The warranty period for original factory parts is 12 months (counting from the date of signature for receipt), covering material defects, process issues, and man-made damage.


- Provide "Localized Express repair Service" : Cooperate with third-party repair networks in markets such as Southeast Asia and the Middle East, and deliver emergency parts to designated repair points within 4 hours.


Return and Exchange Process


-The customer is required to submit the test report (such as a third-party appraisal) within the warranty period. After confirmation by Dongfeng, a reissue or refund will be arranged within 5 working days.

Logistics support

Logistics support

Warehouse Layout


-Five major regional accessory centers have been established globally (Southeast Asia, the Middle East, Africa, South America, and Europe) to achieve "next-day delivery" for mainstream accessories (covering customers within the regions).


Emergency Logistics Plan


-Emergency parts can be directly delivered within 48 hours via the "Dongfeng Exclusive Aviation Special Line" (such as engine ECU, brake valves and other key components).


Packaging Optimization

-Use shockproof and moisture-proof packaging (such as honeycomb cartons + pearl cotton), and reinforce fragile parts (such as glass, sensors), keeping the damage rate within 0.5%.